Yamaha YZF-R125 Service Manual: Engine
- Engine removal
- Cylinder head
- Removing the cylinder head
- Checking the cylinder head
- Checking the camshaft sprocket and timing chain guide
- Checking the timing chain tensioner
- Checking the decompression system
- Installing the cylinder head
- Camshaft
- Checking the camshaft
- Checking the rocker arms and rocker arm shafts
- Installing the camshaft and rocker arms
- Valves and valve springs
- Removing the valves
- Checking the valves and valve guides
- Checking the valve seats
- Checking the valve springs
- Installing the valves
- Cylinder and piston
- Removing the piston
- Checking the cylinder and piston
- Checking the piston rings
- Checking the piston pin
- Installing the piston and cylinder
- Generator and starter clutch
- Removing the generator
- Removing the starter clutch
- Checking the starter clutch
- Installing the starter clutch
- Installing the generator
- Electric starter
- Clutch
- Removing the clutch
- Checking the friction plates
- Checking the clutch plates
- Checking the clutch springs
- Checking the clutch housing
- Checking the clutch boss
- Checking the primary drive gear
- Checking the primary driven gear
- Installing the clutch
- Oil pump
- Shift shaft
- Balancer gear
- Removing the primary drive gear and balancer gears
- Checking the balancer gears and primary drive gear
- Installing the primary drive gear and balancer gears
- Crankcase
- Separating the crankcase
- Checking the crankcase
- Checking the timing chain and timing chain guide
- Checking the bearings and oil seal
- Installing the bearing retainer
- Assembling the crankcase
- Crankshaft
- Transmission
Installing the drive chain
1. Lubricate:
Drive chain
Master link
2. Install:
Drive sprocket
Drive sprocket retainer bolts
3. Install:
Master link
O-rings
Master link plate
Master link clip "1"
...
Engine removal
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Other materials:
Bearings and oil seals
Install bearings "1" and oil seals "2" so that the
manufacturer's marks or numbers are visible.
When installing oil seals "1", lubricate the oil seal
lips with a light coat of lithium-soap-based
grease. Oil bearings liberally when installing, if
appropriate.
CAUTION:Do not spin th ...
Faulty lighting or signaling system
Headlight does not come on
- Wrong headlight bulb
- Too many electrical accessories
- Hard charging
- Incorrect connection
- Improperly grounded circuit
- Poor contacts (main or light switch)
- Burnt-out headlight bulb
Headlight bulb burnt out
- Wrong headlight bulb
- Faulty battery
- Fau ...
Checking the throttle body joint and air filter case joint
1. Remove:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Throttle body joint "1"
Air filter case joint "2"
Cracks/damage Replace.
3. Install:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHAS ...