Yamaha YZF-R125 Service Manual: Engine
- Engine removal
- Cylinder head
- Removing the cylinder head
- Checking the cylinder head
- Checking the camshaft sprocket and timing chain guide
- Checking the timing chain tensioner
- Checking the decompression system
- Installing the cylinder head
- Camshaft
- Checking the camshaft
- Checking the rocker arms and rocker arm shafts
- Installing the camshaft and rocker arms
- Valves and valve springs
- Removing the valves
- Checking the valves and valve guides
- Checking the valve seats
- Checking the valve springs
- Installing the valves
- Cylinder and piston
- Removing the piston
- Checking the cylinder and piston
- Checking the piston rings
- Checking the piston pin
- Installing the piston and cylinder
- Generator and starter clutch
- Removing the generator
- Removing the starter clutch
- Checking the starter clutch
- Installing the starter clutch
- Installing the generator
- Electric starter
- Clutch
- Removing the clutch
- Checking the friction plates
- Checking the clutch plates
- Checking the clutch springs
- Checking the clutch housing
- Checking the clutch boss
- Checking the primary drive gear
- Checking the primary driven gear
- Installing the clutch
- Oil pump
- Shift shaft
- Balancer gear
- Removing the primary drive gear and balancer gears
- Checking the balancer gears and primary drive gear
- Installing the primary drive gear and balancer gears
- Crankcase
- Separating the crankcase
- Checking the crankcase
- Checking the timing chain and timing chain guide
- Checking the bearings and oil seal
- Installing the bearing retainer
- Assembling the crankcase
- Crankshaft
- Transmission
Installing the drive chain
1. Lubricate:
Drive chain
Master link
2. Install:
Drive sprocket
Drive sprocket retainer bolts
3. Install:
Master link
O-rings
Master link plate
Master link clip "1"
...
Engine removal
...
Other materials:
Removing the generator
1. Remove:
Generator rotor nut "1"
Washer
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", loosen the generator rotor
nut.
Do not allow the sheave holder to touch the
projection on the generator rotor.
2. Remove:
Generator rotor "1"
(with the ...
Checking the front brake lever free play
Checking the front brake lever free play
Brake lever free play
The brake lever free play should measure
2.0-5.0 mm (0.08-0.20 in) as
shown. Periodically check the brake lever
free play and, if necessary, have a
Yamaha dealer check the brake system.
WARNING
An incorrect brake le ...
Installing the starter clutch
1. Install:
Starter clutch assembly
Starter clutch bolts "1"
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", tighten the starter clutch
bolts.
Do not allow the sheave holder to touch the
projection on the generator rotor.
Stake the end "a" of each start ...