Yamaha YZF-R125 Service Manual: Clutch
- Removing the clutch
- Checking the friction plates
- Checking the clutch plates
- Checking the clutch springs
- Checking the clutch housing
- Checking the clutch boss
- Checking the primary drive gear
- Checking the primary driven gear
- Installing the clutch
Assembling the starter motor
1. Install:
Starter motor front cover/brush holder set "1"
Starter motor yoke "2"
NOTE:
Align the marks "a" on the starter motor yoke and
starter motor front cover/brush holder set.
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Removing the clutch
1. Straighten the lock washer tab.
2. Loosen:
Clutch boss nut "1"
NOTE:
While holding the clutch boss "2" with the universal
clutch holder "3", loosen the clutch boss nut.
...
Other materials:
Checking the clutch housing
1. Check:
Clutch housing dogs "1"
Damage/pitting/wear
Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause erratic
clutch operation.
2. Check:
Bearing
Damage/wear Replace the
bearing and
clutch housin ...
Removing the starter clutch
1. Remove:
Starter clutch bolts "1"
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", remove the starter clutch
bolts.
Do not allow the sheave holder to touch the
projection on the generator rotor.
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Faulty front fork legs
Leaking oil
- Bent, damaged or rusty inner tube
- Cracked or damaged outer tube
- Improperly installed oil seal
- Damaged oil seal lip
- Incorrect oil level (high)
- Loose damper rod assembly bolt
- Damaged damper rod assembly bolt copper
washer
- Cracked or damaged front fork cap O-ring
M ...