Yamaha YZF-R125 Service Manual: Cylinder and piston

Yamaha YZF-R125 Service Manual / Engine / Cylinder and piston

Installing the valves
The following procedure applies to all of the valves and related components. 1. Deburr: Valve stem end (with an oil stone) 2. Lubricate: Valve stem "1" Valve stem seal "2" (with ...

Removing the piston
1. Remove: Piston pin clips "1" Piston pin "2" Piston "3" CAUTION:Do not use a hammer to drive the piston pin out. NOTE: Before removing the piston pin c ...

Other materials:

Adjusting the rear disc brake
1. Check: Brake pedal position (distance "a" from the center of the rider footrest to the center of the brake pedal) Out of specification Adjust. 2. Adjust: Brake pedal position a. Loosen the locknut "1". b. Remove the cotter pin "2", washer "3", and pin "4". c. Turn t ...

Checking the switches
1. Clutch switch 2. Main switch 3. Front brake light switch 4. Sidestand switch 5. Rear brake light switch 6. Neutral switch 7. Turn signal switch 8. Horn switch 9. Dimmer switch 10.Pass switch 11.Engine stop switch 12.Start switch Check each switch for continuity with the pocket tes ...

Installing the piston and cylinder
1. Install: Top ring "1" 2nd ring "2" Oil ring expander "3" Lower oil ring rail "4" Upper oil ring rail "5" NOTE: Be sure to install the piston rings so that the manufacturer marks or numbers face up. 2. Install: Piston "1" Piston pin "2" Piston pin clips "3" NOTE: ...

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