Yamaha YZF-R125 Service Manual: Checking the shift drum assembly

Yamaha YZF-R125 Service Manual / Engine / Transmission / Checking the shift drum assembly

1. Check:

  • Shift drum groove Damage/scratches/wear Replace
    the shift drum assembly.
  • Shift drum segment "1" Damage/wear  Replace the
    shift drum assembly.
  • Shift drum bearing "2" Damage/pitting Replace the
    shift drum assembly.

    Checking the shift forks
    The following procedure applies to all of the shift forks. 1. Check: Shift fork cam follower "1" Shift fork pawl "2" Bends/damage/scoring/wear Replace the shift fork. 2. Check: ...

    Checking the transmission
    1. Measure: Main axle runout (with a centering device and dial gauge "1") Out of specification Replace the main axle. 2. Measure: Drive axle runout (with a centering device an ...

    Other materials:

    Checking the fuses
    The following procedure applies to all of the fuses. CAUTION:To avoid a short circuit, always turn the main switch to "OFF" when checking or replacing a fuse. 1. Remove: Rider seat Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Fuse a. Connect the pocket te ...

    Preparation for removal and disassembly
    1. Before removal and disassembly, remove all dirt, mud, dust and foreign material. 2. Use only the proper tools and cleaning equipment. Refer to "SPECIAL TOOLS" on page 1-8. 3. When disassembling, always keep mated parts together. This includes gears, cylinders, pistons and other part ...

    Installing the clutch
    1. Install: Conical spring washer "1" NOTE: Install the conical spring washer as shown in the illustration. 2. Install: Clutch housing Thrust washer "1" NOTE: Be sure to install the thrust washer so that its sharp edge "a" is facing away from the clutch boss. 3. Instal ...

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