Yamaha YZF-R125 Service Manual: Checking the shift drum assembly

Yamaha YZF-R125 Service Manual / Engine / Transmission / Checking the shift drum assembly

1. Check:

  • Shift drum groove Damage/scratches/wear Replace
    the shift drum assembly.
  • Shift drum segment "1" Damage/wear  Replace the
    shift drum assembly.
  • Shift drum bearing "2" Damage/pitting Replace the
    shift drum assembly.

    Checking the shift forks
    The following procedure applies to all of the shift forks. 1. Check: Shift fork cam follower "1" Shift fork pawl "2" Bends/damage/scoring/wear Replace the shift fork. 2. Check: ...

    Checking the transmission
    1. Measure: Main axle runout (with a centering device and dial gauge "1") Out of specification Replace the main axle. 2. Measure: Drive axle runout (with a centering device an ...

    Other materials:

    Checking the coolant level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Coolant level The coolant level should be between the maximum level mark "a" and minimum level mark "b". Below the minimum level mark →  Add t ...

    Special tools
    The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or improvised techniques. Special tools, part numbers or both may differ depending on the ...

    Troubleshooting
    Any of the following fail to light: turn signal lights, brake light or indicator lights. The horn fails to sound. The fuel gauge fails to operate. The speedometer fails to operate. NOTE: Before troubleshooting, remove the following part(s): 1. Seats 2. Fuel tank 3. Left upper ...

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