Yamaha YZF-R125 Service Manual: Installing the shift shaft

Yamaha YZF-R125 Service Manual / Engine / Shift shaft / Installing the shift shaft

1. Install:

  • Stopper lever "1"
  • Stopper lever spring "2"

NOTE:

  • Install the stopper lever spring as shown in the illustration.
  • Hook the ends of the stopper lever spring onto the stopper lever and the crankcase boss "3".
  • Mesh the stopper lever with the shift drum segment assembly.

Installing the shift shaft


2. Install:

  • Shift shaft "1"

NOTE:

Hook the end of the shift shaft spring onto the shift shaft spring stopper "2".

    Checking the shift shaft
    1. Check: Shift shaft Bends/damage/wear Replace. Shift shaft spring Damage/wear Replace. Checking the stopper lever 1. Check: Stopper lever Bends/damage Replace. Roller ...

    Balancer gear
    ...

    Other materials:

    Checking the cylinder head breather hose
    1. Remove: Left side panel Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Cylinder head breather hose "1" Cracks/damage → Replace. Loose connection → Connect properly. CAUTION:Make sure the cylinder head breather hose is routed correctly. ...

    Checking the crankshaft
    1. Measure: Crankshaft runout Out of specification Replace the crankshaft, bearing or both. NOTE: Turn the crankshaft slowly. 2. Measure: Big end side clearance Out of specification Replace the crankshaft. 3. Measure: Crankshaft width Out of specification&nbs ...

    Checking the diode
    1. Check: Diode Out of specification Replace. NOTE: The pocket tester or the analog pocket tester readings are shown in the following table. a. Disconnect the diode from the wire harness. b. Connect the pocket tester ( × 1) to the diode terminals as shown. c. Check the diod ...

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