1. Thoroughly wash the crankcase halves in a mild solvent.
2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces.
3. Check:
Checking the timing chain and timing chain guide
1. Check:
Timing chain
Damage/stiffness Replace the
timing
chain and camshaft sprocket as a set.
2. Check:
Timing chain guide (intake side)
Damage/wear Replace.
Checking the oil strainer
1. Check:
Oil strainer
Damage Replace.
Contaminants Clean with solvent.
...
Checking the front fork
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic maintenance
and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
Place the vehicle ...
Checking the throttle body joint and air filter case joint
1. Remove:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Throttle body joint "1"
Air filter case joint "2"
Cracks/damage Replace.
3. Install:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHAS ...