Yamaha YZF-R125 Service Manual: Checking the crankcase

Yamaha YZF-R125 Service Manual / Engine / Crankcase / Checking the crankcase

1. Thoroughly wash the crankcase halves in a mild solvent.

2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces.

3. Check:

  • Crankcase Cracks/damage Replace.

  • Oil delivery passages Obstruction Blow out with
    compressed air.
    Separating the crankcase
    1. Remove: Crankcase bolts NOTE: Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown. A. Right crankcase B. Left crankcase 2. Turn: Shift drum s ...

    Checking the timing chain and timing chain guide
    1. Check: Timing chain Damage/stiffness Replace the timing chain and camshaft sprocket as a set. 2. Check: Timing chain guide (intake side) Damage/wear Replace. Checking the oil stra ...

    Other materials:

    Removing the throttle body
    1. Extract the fuel in the fuel tank through the fuel tank filler hole with a pump. 2. Disconnect: Fuel hose WARNINGCover the fuel hose connections with a cloth when disconnecting them. Residual pressure in the fuel lines could cause fuel to spurt out when removing the h ...

    Checking the rear brake caliper
    1. Check: Brake caliper piston "1" Rust/scratches/wear Replace the brake caliper piston. Brake caliper cylinder "2" Scratches/wear Replace the brake caliper assembly. Brake caliper body "3" Cracks/damage   Replace the brake caliper assembly. Brake fluid deli ...

    Intake air temperature sensor
    1. Check: Intake air temperature sensor resistance Out of specification Replace the throttle body. a. Connect the pocket tester ( × 1k) to the throttle body sensor assembly coupler as shown. Positive tester probe brown/white "1" Negative tester probe gray/black ...

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