Yamaha YZF-R125 Service Manual: Checking the crankcase

Yamaha YZF-R125 Service Manual / Engine / Crankcase / Checking the crankcase

1. Thoroughly wash the crankcase halves in a mild solvent.

2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces.

3. Check:

  • Crankcase Cracks/damage Replace.

  • Oil delivery passages Obstruction Blow out with
    compressed air.
    Separating the crankcase
    1. Remove: Crankcase bolts NOTE: Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown. A. Right crankcase B. Left crankcase 2. Turn: Shift drum s ...

    Checking the timing chain and timing chain guide
    1. Check: Timing chain Damage/stiffness Replace the timing chain and camshaft sprocket as a set. 2. Check: Timing chain guide (intake side) Damage/wear Replace. Checking the oil stra ...

    Other materials:

    Removing the valves
    The following procedure applies to all of the valves and related components. NOTE: Before removing the internal parts of the cylinder head (e.g., valves, valve springs, valve seats), make sure the valves properly seal. 1. Check: Valve sealing Leakage at the valve seat Check the valve ...

    Installing the camshaft and rocker arms
    1. Lubricate: Rocker arms Rocker arm shafts 2. Lubricate: Camshaft 3. Install: Camshaft "1" NOTE: Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration. 4. Install: Rocker arms Rocker arm shafts "1" NOTE: Make ...

    Replacing the fuses
    Replacing the fuses Fuse box Spare fuse Headlight fuse Signaling system fuse Ignition fuse Radiator fan fuse Main fuse The fuse box is located under the rider seat. If a fuse is blown, replace it as follows. Turn the key to "OFF" and turn off the electrical circuit i ...

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