1. Check:
Damage/wear Replace the starter
clutch
assembly.
2. Check:
3. Check:
4. Check:
a. Install the starter clutch gear "1" onto the starter clutch and hold the generator rotor.
b. When turning the starter clutch gear clockwise "A", the starter clutch and the starter clutch gear should engage, otherwise the starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counterclockwise "B", it should turn freely, otherwise the starter clutch is faulty and must be replaced.
Troubleshooting
The starter motor fails to turn.
NOTE:
Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
3. Left lower side cowling
4. Left upper side cowling
...
Faulty front fork legs
Leaking oil
- Bent, damaged or rusty inner tube
- Cracked or damaged outer tube
- Improperly installed oil seal
- Damaged oil seal lip
- Incorrect oil level (high)
- Loose damper rod assembly bolt
- Damaged damper rod assembly bolt copper
washer
- Cracked or damaged front fork cap O-ring
M ...
Installing the thermostat
1. Install:
Thermostat
NOTE:
Install the thermostat with its breather hole "a"
facing up.
2. Install:
Copper washer
Coolant temperature sensor
CAUTION:Use extreme care when handling the
coolant
temperature sensor. Replace any part that
was dropped or subjected to ...