Yamaha YZF-R125 Service Manual: Removing the piston

Removing the piston


1. Remove:

  • Piston pin clips "1"

  • Piston pin "2"

  • Piston "3"

CAUTION:

Do not use a hammer to drive the piston pin out.

NOTE:

  • Before removing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling into the crankcase.

  • Before removing the piston pin, deburr the piston pin clip groove and the piston pin bore area.

    If both areas are deburred and the piston pin is still difficult to remove, remove it with the piston pin puller set "4".


Removing the piston


2. Remove:

  • Top ring

  • 2nd ring

  • Oil ring

NOTE:

When removing a piston ring, open the end gap with your fingers and lift the other side of the ring over the piston crown.

Removing the piston


    Cylinder and piston
    ...

    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Mea ...

    Other materials:

    Drive chain slack
    The drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack Place the motorcycle on the sidestand. TIP When checking and adjusting the drive chain slack, there should be no weight on the motorcycle. Shift the transmission in ...

    Main switch/steering lock
    Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. ON All electrical circuits are supplied with power, the meter lighting, taillight, license plate light and ...

    Checking the coolant temperature sensor
    1. Remove: Coolant temperature sensor WARNING Handle the coolant temperature sensor with special care. Never subject the coolant temperature sensor to strong shocks. If the coolant temperature sensor is dropped, replace it. 2. Check: Coolant temper ...

    2024 Copyright www.yam-r125.net |