Yamaha YZF-R125 Service Manual: Removing the piston

Removing the piston


1. Remove:

  • Piston pin clips "1"

  • Piston pin "2"

  • Piston "3"

CAUTION:

Do not use a hammer to drive the piston pin out.

NOTE:

  • Before removing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling into the crankcase.

  • Before removing the piston pin, deburr the piston pin clip groove and the piston pin bore area.

    If both areas are deburred and the piston pin is still difficult to remove, remove it with the piston pin puller set "4".


Removing the piston


2. Remove:

  • Top ring

  • 2nd ring

  • Oil ring

NOTE:

When removing a piston ring, open the end gap with your fingers and lift the other side of the ring over the piston crown.

Removing the piston


    Cylinder and piston
    ...

    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Mea ...

    Other materials:

    Checking the drive chain
    1. Measure: 15-link section "a" of the drive chain Out of specification Replace the drive chain. a. Measure the length "a" between the inner sides of the pins and the length "b" between the outer sides of the pins on a 15-link section of the drive chain as shown in the illustration. ...

    Chain drive
    Removing the drive chain 1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. NOTE: Place the vehicle on a suitable stand so that the rear wheel is elevated. ...

    Removing the swingarm
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. NOTE: Place the vehicle on a suitable stand so that the rear wheel is elevated. 2. Measure: Swingarm side play Swingarm vertical movement a. Me ...

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