
1. Remove:
Piston pin clips "1"
Piston pin "2"
Piston "3"
| CAUTION: Do not use a hammer to drive the piston pin out. |
NOTE:
Before removing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling into the crankcase.
Before removing the piston pin, deburr the piston pin clip groove and the piston pin bore area.
If both areas are deburred and the piston
pin is still difficult to remove, remove it with the
piston pin puller set "4". 

2. Remove:
Top ring
2nd ring
Oil ring
NOTE:
When removing a piston ring, open the end gap with your fingers and lift the other side of the ring over the piston crown.

Checking the cylinder and pistonChecking the drive chain
1. Measure:
15-link section "a" of the drive chain
Out of specification Replace the drive
chain.
a. Measure the length "a" between the inner
sides of the pins and the length "b" between
the outer sides of the pins on a 15-link section
of the drive chain as shown in the illustration.
...
Chain drive
Removing the drive chain
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle so that there
is
no danger of it falling over.
NOTE:
Place the vehicle on a suitable stand so that the
rear wheel is elevated. ...
Removing the swingarm
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle
so that there is
no danger of it falling over.
NOTE:
Place the vehicle on a suitable stand so that the
rear wheel is elevated.
2. Measure:
Swingarm side play
Swingarm vertical movement
a. Me ...