1. Remove:
Piston pin clips "1"
Piston pin "2"
Piston "3"
CAUTION: Do not use a hammer to drive the piston pin out. |
NOTE:
Before removing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling into the crankcase.
Before removing the piston pin, deburr the piston pin clip groove and the piston pin bore area.
If both areas are deburred and the piston
pin is still difficult to remove, remove it with the
piston pin puller set "4".
2. Remove:
Top ring
2nd ring
Oil ring
NOTE:
When removing a piston ring, open the end gap with your fingers and lift the other side of the ring over the piston crown.
Checking the diode
1. Check:
Diode
Out of specification Replace.
NOTE:
The pocket tester or the analog pocket tester
readings are shown in the following table.
a. Disconnect the diode from the wire harness.
b. Connect the pocket tester ( × 1)
to the diode
terminals as shown.
c. Check the diod ...
Disassembling the rear brake caliper
1. Remove:
Brake caliper piston "1"
Brake caliper piston dust seal "2"
Brake caliper piston seal "3"
a. Blow compressed air into the brake hose joint
opening "a" to force out the piston from the
brake caliper.
WARNING
Cover the brake caliper piston with a rag.
Be careful no ...
Rider seat
To remove the rider seat
Insert the key into the seat lock,
and then turn it clockwise.
Seat lock
Open.
Pull the rider seat off.
To install the rider seat
1. Insert the projection on the front of
the rider seat into the seat holder
as shown.
Projection
...