Yamaha YZF-R125 Service Manual: Checking the clutch springs

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch springs

The following procedure applies to all of the clutch springs.

1. Check:

  • Clutch spring Damage Replace the clutch
    springs as a set.

2. Measure:

  • Clutch spring free length "a" Out of specification Replace
    the clutch springs as a set.

Checking the clutch springs


    Checking the clutch plates
    The following procedure applies to all of the clutch plates. 1. Check: Clutch plate Damage Replace the clutch plates as a set. 2. Measure: Clutch plate warpage (with a surface p ...

    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic cl ...

    Other materials:

    Installing the thermostat
    1. Install: Thermostat NOTE: Install the thermostat with its breather hole "a" facing up. 2. Install: Copper washer Coolant temperature sensor CAUTION:Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to ...

    Checking the speed sensor
    1. Check: Speed sensor output voltage Out of specification → Replace. a. Connect the pocket tester (DC 20 V) to the speed sensor coupler (wire harness end) as shown. Positive tester probe gray "1" Negative tester probe gray/black "2" b. Set the main switch to "ON". c. ...

    Unstable handling
    Handlebars - Bent or improperly installed right handlebar - Bent or improperly installed left handlebar 1. Steering head components - Improperly installed upper bracket - Improperly installed lower bracket (improperly tightened ring nut) - Bent steering stem - Damaged ball bearing or bearing ...

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