Yamaha YZF-R125 Service Manual: Checking the oil pump

Yamaha YZF-R125 Service Manual / Engine / Oil pump / Checking the oil pump

1. Check:

  • Oil pump drive gear
  • Oil pump driven gear
  • Oil pump housing
  • Oil pump housing cover Cracks/damage/wear Replace the
    defective part(s).

2. Measure:

  • Inner-rotor-to-outer-rotor-tip clearance "a"
  • Outer-rotor-to-oil-pump-housing clearance "b"
  • - Oil-pump-housing-to-inner-rotor-and-outerrotor clearance "c"

Out of specification Replace
the oil pump.

Checking the oil pump


1. Inner rotor

2. Outer rotor

3. Oil pump housing


3. Check:

Oil pump operation Rough movement Repeat steps (1)
and (2) or replace the defective part(s).

Checking the oil pump


    Oil pump
    ...

    Assembling the oil pump
    1. Lubricate: Oil pump inner rotor Oil pump outer rotor Oil pump driven gear (with the recommended lubricant) 2. Install: Oil pump outer rotor Oil pump inner rotor "1" Oil pump dr ...

    Other materials:

    Checking the connections
    Check the leads, couplers, and connectors for stains, rust, moisture, etc. 1. Disconnect: Lead Coupler Connector 2. Check: Lead Coupler Connector Moisture → Dry with an air blower. Rust/stains → Connect and disconnect several times. 3. Check: All co ...

    Checking the fuel sender
    1. Drain the fuel from the fuel tank. 2. Check: Fuel sender resistance Out of specification → Replace the fuel sender. a. Connect the pocket tester ( × 10) to the fuel sender coupler as shown. Positive tester probe sky blue "1" Negative tester probe orange/white " ...

    Adjusting the clutch cable free play
    1. Check: Clutch cable free play "a" Out of specification Adjust. 2. Adjust: Clutch cable free play a. Pull back the rubber cover "1" b. Loosen the locknut "2". c. Turn the adjusting bolt "3" in direction "a" or "b" until the specified clutch cable free play is obtained. ...

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