Yamaha YZF-R125 Service Manual: Checking the cylinder head
1. Eliminate:
- Combustion chamber carbon deposits (with a rounded scraper)
NOTE:
Do not use a sharp instrument to avoid damaging or scratching:
- Spark plug bore threads
- Valve seats
2. Check:
- Cylinder head
Damage/scratches
Replace. - Cylinder head water jacket
Mineral deposits/rust
Eliminate.
3. Measure:
- Cylinder head warpage
Out of specification
Resurface
the cylinder head.
a. Place a straightedge "1" and a thickness gauge "2" across the cylinder head.
b. Measure the warpage.
c. If the limit is exceeded, resurface the cylinder head as follows.
d. Place a 400-600 grit wet sandpaper on the surface plate and resurface the cylinder head using a figure-eight sanding pattern.
NOTE:
To ensure an even surface, rotate the cylinder head several times.
Removing the cylinder head
1. Align:
"I" mark "a" on the generator rotor
(with the stationary pointer "b" on the generator
cover)
a. Turn the crankshaft counterclockwise.
b. When the piston is at TDC on the compre ...
Checking the camshaft sprocket and timing chain guide
1. Check:
Camshaft sprocket
More than 1/4 tooth wear "a" Replace
the
camshaft sprocket, timing chain and crankshaft
as a set.
a. 1/4 tooth
b. Correct
1. Timing chain roller
2. C ...
Other materials:
Checking the fuel line
1. Remove:
Left side panel
Refer to "GENERAL CHASSIS" on page 4-1.
2. Lift the fuel tank. (Do not disconnect the fuel
hose, drain hose
3. Check:
Fuel hose "1"
Cracks/damage → Replace.
Loose connection Connect properly.
4. Install:
Fuel tank
Refer to "FUEL TANK" on pa ...
Checking the rear brake caliper
1. Check:
Brake caliper piston "1"
Rust/scratches/wear Replace the
brake
caliper piston.
Brake caliper cylinder "2"
Scratches/wear Replace the
brake caliper
assembly.
Brake caliper body "3"
Cracks/damage Replace the
brake caliper
assembly.
Brake fluid deli ...
Replacing the headlight bulbs
The following procedure applies to the low beam
headlight bulb.
1. Remove:
Headlight bulb cover "1"
2. Remove:
Headlight bulb holder "1"
3. Remove:
Headlight bulb "1"
WARNINGSince the headlight bulb gets extremely
hot,
keep flammable products and your ...