1. Check:
Clutch boss splines
Damage/pitting/wear
Replace the
clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause erratic clutch operation.

Checking the pressure plate
1. Check:
Pressure plate
Cracks/damage
Replace.
Checking the clutch push lever and short clutch push rod
1. Check:
Replace the
Checking the clutch housing
Checking the primary drive gearChecking the shift forks
The following procedure applies to all of the shift
forks.
1. Check:
Shift fork cam follower "1"
Shift fork pawl "2"
Bends/damage/scoring/wear
Replace the
shift fork.
2. Check:
Shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends Replace. ...
Removing the piston
1. Remove:
Piston pin clips "1"
Piston pin "2"
Piston "3"
CAUTION:Do not use a hammer to drive the piston
pin
out.
NOTE:
Before removing the piston pin clip, cover the
crankcase opening with a clean rag to prevent
the piston pin clip from falling in ...
Disassembling the water pump
1. Remove:
Water pump seal "1"
NOTE:
Remove the water pump seal from the inside of
the water pump housing "2".
2. Remove:
Bearing "1"
NOTE:
Remove the bearing from the outside of the water
pump housing "2".
...