Yamaha YZF-R125 Service Manual: Checking the clutch boss

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch boss

1. Check:

Clutch boss splines Damage/pitting/wear Replace the
clutch boss.

NOTE:

Pitting on the clutch boss splines will cause erratic clutch operation.

Checking the clutch boss


Checking the pressure plate

1. Check:

Pressure plate Cracks/damage Replace.


Checking the clutch push lever and short clutch push rod

1. Check:

  • Clutch push lever
  • Short clutch push rod Damage/wear Replace the
    defective part(s).
    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic cl ...

    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. ...

    Other materials:

    Checking the front fork legs
    The following procedure applies to both of the front fork legs. 1. Check: Inner tube Outer tube Bends/damage/scratches Replace. WARNINGDo not attempt to straighten a bent inner tube as this may dangerously weaken it. 2. Measure: Spring free length "a" Out of sp ...

    Installing the shift forks and shift drum assembly
    1. Install: Shift fork-L "1" Shift fork-C "2" Shift fork-R "3" Shift drum assembly "4" Springs Shift fork guide bar "5" NOTE: The embossed marks on the shift forks should face towards the right side of the engine and be in the following sequence: "R", "C", "L". 2. Check: Tr ...

    Checking the front brake disc
    1. Remove: Front wheel Refer to "FRONT WHEEL" on page 4-6. 2. Check: Brake disc Damage/galling Replace. 3. Measure: Brake disc deflection Out of specification Correct the brake disc deflection or replace the brake disc. a. Place the vehicle on a suitable stand ...

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