Yamaha YZF-R125 Service Manual: Checking the clutch boss

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch boss

1. Check:

Clutch boss splines Damage/pitting/wear Replace the
clutch boss.

NOTE:

Pitting on the clutch boss splines will cause erratic clutch operation.

Checking the clutch boss


Checking the pressure plate

1. Check:

Pressure plate Cracks/damage Replace.


Checking the clutch push lever and short clutch push rod

1. Check:

  • Clutch push lever
  • Short clutch push rod Damage/wear Replace the
    defective part(s).
    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic cl ...

    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. ...

    Other materials:

    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends "b" are positioned at the axle spline groove "c". 2. Install: 2nd pinion gear "1" NO ...

    Checking the cylinder head
    1. Eliminate: Combustion chamber carbon deposits (with a rounded scraper) NOTE: Do not use a sharp instrument to avoid damaging or scratching: Spark plug bore threads Valve seats 2. Check: Cylinder head Damage/scratches   Replace. Cylinder head water jacket Min ...

    Identification numbers
    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE IDENTIFICATION ...

    2025 Copyright www.yam-r125.net |