Yamaha YZF-R125 Service Manual: Checking the clutch boss

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch boss

1. Check:

Clutch boss splines Damage/pitting/wear Replace the
clutch boss.

NOTE:

Pitting on the clutch boss splines will cause erratic clutch operation.

Checking the clutch boss


Checking the pressure plate

1. Check:

Pressure plate Cracks/damage Replace.


Checking the clutch push lever and short clutch push rod

1. Check:

  • Clutch push lever
  • Short clutch push rod Damage/wear Replace the
    defective part(s).
    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic cl ...

    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. ...

    Other materials:

    Installing the piston and cylinder
    1. Install: Top ring "1" 2nd ring "2" Oil ring expander "3" Lower oil ring rail "4" Upper oil ring rail "5" NOTE: Be sure to install the piston rings so that the manufacturer marks or numbers face up. 2. Install: Piston "1" Piston pin "2" Piston pin clips "3" NOTE: ...

    Assembling the oil pump
    1. Lubricate: Oil pump inner rotor Oil pump outer rotor Oil pump driven gear (with the recommended lubricant) 2. Install: Oil pump outer rotor Oil pump inner rotor "1" Oil pump driven gear Pin "2" NOTE: When installing the inner rotor, align the pin "2" in the oil pump sh ...

    Safe Riding
    Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 4-1 for a list of pre-operation checks. This motor ...

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