1. Check:
Clutch boss splines
Damage/pitting/wear
Replace the
clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause erratic clutch operation.

Checking the pressure plate
1. Check:
Pressure plate
Cracks/damage
Replace.
Checking the clutch push lever and short clutch push rod
1. Check:
Replace the
Checking the clutch housing
Checking the primary drive gearChecking the front brake hose
1. Check:
Brake hose "1"
Cracks/damage/wear
Replace.
2. Check:
Brake hose holder "2"
Loose connection Tighten the
holder bolt.
3. Hold the vehicle upright and apply the front
brake several times.
4. Check:
Brake hose
Brake fluid leakage Replace the
da ...
Checking the clutch plates
The following procedure applies to all of the
clutch plates.
1. Check:
Clutch plate
Damage Replace the clutch
plates as a
set.
2. Measure:
Clutch plate warpage
(with a surface plate and thickness gauge "1")
Out of specification Replace
the clutch
plates as a set.
...
Assembling the water pump
1. Install:
Water pump seal "1"
(into the water pump housing "2")
CAUTION:Never lubricate the water pump seal
surface
with oil or grease.
NOTE:
Install the water pump seal with the special
tools.
Install the water pump seal with the special
tools to the specifi ...