Yamaha YZF-R125 Service Manual: Checking the transmission

Yamaha YZF-R125 Service Manual / Engine / Transmission / Checking the transmission

1. Measure:

Main axle runout (with a centering device and dial gauge "1") Out of specification Replace
the main axle.

Checking the transmission

2. Measure:

Drive axle runout (with a centering device and dial gauge "1") Out of specification Replace
the drive axle.

Checking the transmission

3. Check:

Transmission gears Blue discoloration/pitting/wear
Replace the defective gear(s).
Transmission gear dogs Cracks/damage/rounded edges
Replace the defective gear(s).

Checking the transmission

4. Check:

Transmission gear engagement (each pinion gear to its respective wheel gear) Incorrect Reassemble the
transmission axle assemblies.

5. Check:

Transmission gear movement Rough movement Replace the
defective part(s).

Checking the shift drum assembly

1. Check: Shift drum groove Damage/scratches/wear Replace the shift drum assembly. Shift drum segment "1" Damage/wear Replace the shift drum assembly. Shift drum bearing "2" ...

Checking the clutch push rods

1. Check: Long clutch push rod Cracks/damage/wear Replace the long clutch push rod. 2. Measure: Push rod bending limit Out of specification Replace the long clutch push rod. ...

Other materials:

Circuit diagram
2. Crankshaft position sensor 4. Main fuse 5. Main switch 6. Radiator fan motor fuse 8. Sidestand switch 9. Battery 17.Engine stop switch 19.Intake air pressure sensor 20.Intake air temperature sensor 21.Throttle position sensor 22.Coolant temperature sensor 23.Lean angle sensor 24.S ...

Checking the turn signal relay
1. Check: Turn signal relay input voltage Out of specification →The wiring circuit from the main switch to the turn signal relay coupler is faulty and must be repaired. a. Connect the pocket tester (DC 20 V) to the turn signal relay terminal as shown. - Positive tester probe b ...

Clutch lever
Clutch lever Clutch lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. Th ...