Yamaha YZF-R125 Service Manual: Checking the transmission
1. Measure:
- Main axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the main axle.
2. Measure:
- Drive axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the drive axle.
3. Check:
- Transmission gears
Blue discoloration/pitting/wear
Replace the defective gear(s). - Transmission gear dogs
Cracks/damage/rounded edges
Replace the defective gear(s).
4. Check:
- Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect
Reassemble the
transmission axle assemblies.
5. Check:
- Transmission gear movement
Rough movement
Replace the
defective part(s).
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2" ...
Checking the clutch push rods
1. Check:
Long clutch push rod
Cracks/damage/wear Replace the
long
clutch push rod.
2. Measure:
Push rod bending limit
Out of specification Replace
the long
clutch push rod. ...
Other materials:
Installing the thermostat
1. Install:
Thermostat
NOTE:
Install the thermostat with its breather hole "a"
facing up.
2. Install:
Copper washer
Coolant temperature sensor
CAUTION:Use extreme care when handling the
coolant
temperature sensor. Replace any part that
was dropped or subjected to ...
Checking the coolant temperature sensor
1. Remove:
Coolant temperature sensor
WARNING
Handle the coolant temperature sensor
with special care.
Never subject the coolant temperature sensor
to strong shocks. If the coolant temperature
sensor is dropped, replace it.
2. Check:
Coolant temper ...
Troubleshooting
The ignition system fails to operate (no spark or intermittent spark).
NOTE:
Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
3. Right side cover
4. Left side panel
5. Left upper side cowling
...