Yamaha YZF-R125 Service Manual: Checking the primary drive gear

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the primary drive gear

1. Remove:

  • Primary drive gear Refer to "BALANCER GEAR" on page 5-53.

2. Check:

  • Primary drive gear Damage/wear  Replace the
    primary drive gear and clutch housing as a set.

    Excessive noise during operation Replace
    the primary drive gear and clutch housing as a set

3. Install:

  • Primary drive gear Refer to "BALANCER GEAR" on page 5-53.
    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. C ...

    Checking the primary driven gear
    1. Check: Primary driven gear "1" Damage/wear Replace the primary drive gear and clutch housing as a set. Excessive noise during operation  Replace the primary drive gear and ...

    Other materials:

    Checking the fuel pressure
    1. Check: Pressure regulator operation a. Remove the fuel hose connector cover "1" and disconnect the fuel hose "2" from the fuel pump. CAUTION:Although the fuel has been removed from the fuel tank, be careful when removing the fuel hose, since there may be fuel remaining i ...

    Checking the shift drum assembly
    1. Check: Shift drum groove Damage/scratches/wear Replace the shift drum assembly. Shift drum segment "1" Damage/wear  Replace the shift drum assembly. Shift drum bearing "2" Damage/pitting Replace the shift drum assembly. ...

    Checking and charging the battery
    WARNINGBatteries generate explosive hydrogen gas and contain electrolyte which is made of poisonous and highly caustic sulfuric acid. Therefore, always follow these preventive measures: Wear protective eye gear when handling or working near batteries. Charge batt ...

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