Yamaha YZF-R125 Service Manual: Checking the primary drive gear

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the primary drive gear

1. Remove:

  • Primary drive gear Refer to "BALANCER GEAR" on page 5-53.

2. Check:

  • Primary drive gear Damage/wear  Replace the
    primary drive gear and clutch housing as a set.

    Excessive noise during operation Replace
    the primary drive gear and clutch housing as a set

3. Install:

  • Primary drive gear Refer to "BALANCER GEAR" on page 5-53.
    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. C ...

    Checking the primary driven gear
    1. Check: Primary driven gear "1" Damage/wear Replace the primary drive gear and clutch housing as a set. Excessive noise during operation  Replace the primary drive gear and ...

    Other materials:

    Ignition circuit cut-off system
    The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. It prevents starting when the t ...

    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Measure cylinder bore "C" with the cylinder bore gauge. NOTE: Measure cylinder bore "C" by takin ...

    Cable routing
    Front brake light switch lead Right handlebar switch lead Throttle cable Main switch Clutch cable Clutch switch lead Left handlebar switch lead Sub-wire harness Horn Speed sensor lead Front brake hose Main switch lead Left headlight assembly lead Right headlight asse ...

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