Yamaha YZF-R125 Service Manual: Installing the crankshaft

Yamaha YZF-R125 Service Manual / Engine / Crankshaft / Installing the crankshaft

1. Install:

  • Crankshaft "1"

NOTE:

Install the crankshaft with the crankshaft installer pot "2", crankshaft installer bolt "3", adapter (M12) "4" and spacer (crankshaft installer) "5".


Installing the crankshaft


CAUTION:

To avoid scratching the crankshaft and to ease the installation procedure, lubricate the oil seal lips with lithium-soap-based grease and each bearing with engine oil.

NOTE:

Hold the connecting rod at top dead center (TDC) with one hand while turning the nut of the crankshaft installer bolt with the other. Turn the crankshaft installer bolt until the crankshaft bottoms against the bearing.

    Checking the crankshaft
    1. Measure: Crankshaft runout Out of specification Replace the crankshaft, bearing or both. NOTE: Turn the crankshaft slowly. 2. Measure: Big end side clearance Out of speci ...

    Transmission
    ...

    Other materials:

    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends "b" are positioned at the axle spline groove "c". 2. Install: 2nd pinion gear "1" NO ...

    VInstalling the handlebars
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Install: Front brake master cylinder "1" Front brake master cylinder holder "2" Front brake light switch NOTE: Install the brake master cyl ...

    Changing the engine oil
    1. Remove: Right bottom cowling Right upper side cowling Right lower side cowling Refer to "GENERAL CHASSIS" on page 4-1. 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Place a container under the engine oil drain bolt. 4. Install: Engine oil d ...

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