Yamaha YZF-R125 Service Manual: Assembling the main axle and drive axle
1. Install:
- Toothed washer "1"
- Circlip "2"
NOTE:
- Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear.
- Be sure the circlip ends "b" are positioned at the axle spline groove "c".
2. Install:
- 2nd pinion gear "1"
NOTE:
Press the 2nd pinion gear into the main axle "2",
as shown in the illustration.
Checking the clutch push rods
1. Check:
Long clutch push rod
Cracks/damage/wear Replace the
long
clutch push rod.
2. Measure:
Push rod bending limit
Out of specification Replace
the long
clutch push rod. ...
Installing the shift forks and shift drum assembly
1. Install:
Shift fork-L "1"
Shift fork-C "2"
Shift fork-R "3"
Shift drum assembly "4"
Springs
Shift fork guide bar "5"
NOTE:
The embossed marks on the shift forks should
face towar ...
Other materials:
Air induction system
1. Air induction system hose (air filter case to
reed valve assembly)
2. Air induction system reed valve assembly
3. Air induction system hose (reed valve
assembly to exhaust pipe)
Checking the air induction system
Air injection
The air induction system burns unburned exhaust
gases b ...
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the brake master cylinder holder
with the punch mark "b" on the handlebar.
First, tighten the front bo ...
Removing the rear brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully. ...