Yamaha YZF-R125 Service Manual: Assembling the main axle and drive axle
1. Install:
- Toothed washer "1"
- Circlip "2"
NOTE:
- Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear.
- Be sure the circlip ends "b" are positioned at the axle spline groove "c".
2. Install:
- 2nd pinion gear "1"
NOTE:
Press the 2nd pinion gear into the main axle "2",
as shown in the illustration.
Checking the clutch push rods
1. Check:
Long clutch push rod
Cracks/damage/wear Replace the
long
clutch push rod.
2. Measure:
Push rod bending limit
Out of specification Replace
the long
clutch push rod. ...
Installing the shift forks and shift drum assembly
1. Install:
Shift fork-L "1"
Shift fork-C "2"
Shift fork-R "3"
Shift drum assembly "4"
Springs
Shift fork guide bar "5"
NOTE:
The embossed marks on the shift forks should
face towar ...
Other materials:
Unstable handling
Handlebars
- Bent or improperly installed right handlebar
- Bent or improperly installed left handlebar
1. Steering head components
- Improperly installed upper bracket
- Improperly installed lower bracket
(improperly tightened ring nut)
- Bent steering stem
- Damaged ball bearing or bearing ...
Checking the decompression system
1. Check:
Decompression system
a. Check the decompression system with the
camshaft sprocket and the decompression
cam installed to the camshaft.
b. Check that the decompression lever "1"
moves smoothly.
c. Without operating the decompression lever,
check that the decompression cam " ...
Checking the starter motor operation
1. Check:
Starter motor operation
Does not operate → Perform the electric
starting system troubleshooting, starting with
step 4.
Refer to "TROUBLESHOOTING" on page
8-9.
a. Connect the positive battery terminal "1" and
starter motor lead "2" with a jumper lead "3".
W ...