Yamaha YZF-R125 Service Manual: Checking the clutch plates
The following procedure applies to all of the clutch plates.
1. Check:
- Clutch plate
Damage
Replace the clutch
plates as a set.
2. Measure:
- Clutch plate warpage
(with a surface plate and thickness gauge "1")
Out of specification
Replace
the clutch plates as a set.
Checking the friction plates
The following procedure applies to all of the friction
plates.
1. Check:
Friction plate
Damage/wear Replace the
friction plates
as a set.
2. Measure:
Friction plate thickness
Ou ...
Checking the clutch springs
The following procedure applies to all of the
clutch springs.
1. Check:
Clutch spring
Damage Replace the clutch
springs as a
set.
2. Measure:
Clutch spring free length "a"
Out o ...
Other materials:
Overheating
Engine
1. Clogged coolant passages
Cylinder head and piston
Heavy carbon buildup
2. Engine oil
Incorrect oil level
Incorrect oil viscosity
Inferior oil quality
Cooling system
1. Coolant
Low coolant level
2. Radiator
Damaged or leaking radiator
Faulty radiator cap
...
Fuel tank cap
Fuel tank cap
Fuel tank cap lock cover
Unlock.
To remove the fuel tank cap
Open the fuel tank cap lock cover.
Insert the key into the lock and turn
it 1/4 turn counterclockwise. The
lock will be released and the fuel
tank cap can be removed.
To install the fuel tank ca ...
Preparation for removal and disassembly
1. Before removal and disassembly, remove all
dirt, mud, dust and foreign material.
2. Use only the proper tools and cleaning equipment.
Refer to "SPECIAL TOOLS" on page 1-8.
3. When disassembling, always keep mated
parts together. This includes gears, cylinders,
pistons and other part ...