Yamaha YZF-R125 Service Manual: Checking the clutch plates

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch plates

The following procedure applies to all of the clutch plates.

1. Check:

  • Clutch plate Damage Replace the clutch
    plates as a set.

2. Measure:

  • Clutch plate warpage (with a surface plate and thickness gauge "1") Out of specification Replace
    the clutch plates as a set.

Checking the clutch plates


    Checking the friction plates
    The following procedure applies to all of the friction plates. 1. Check: Friction plate Damage/wear Replace the friction plates as a set. 2. Measure: Friction plate thickness Ou ...

    Checking the clutch springs
    The following procedure applies to all of the clutch springs. 1. Check: Clutch spring Damage Replace the clutch springs as a set. 2. Measure: Clutch spring free length "a" Out o ...

    Other materials:

    Installing the clutch
    1. Install: Conical spring washer "1" NOTE: Install the conical spring washer as shown in the illustration. 2. Install: Clutch housing Thrust washer "1" NOTE: Be sure to install the thrust washer so that its sharp edge "a" is facing away from the clutch boss. 3. Instal ...

    Troubleshooting
    Any of the following fail to light: turn signal lights, brake light or indicator lights. The horn fails to sound. The fuel gauge fails to operate. The speedometer fails to operate. NOTE: Before troubleshooting, remove the following part(s): 1. Seats 2. Fuel tank 3. Left upper ...

    Checking the starter motor operation
    1. Check: Starter motor operation Does not operate → Perform the electric starting system troubleshooting, starting with step 4. Refer to "TROUBLESHOOTING" on page 8-9. a. Connect the positive battery terminal "1" and starter motor lead "2" with a jumper lead "3". W ...

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