Yamaha YZF-R125 Service Manual: Checking the shift forks
The following procedure applies to all of the shift forks.
1. Check:
- Shift fork cam follower "1"
- Shift fork pawl "2"
Bends/damage/scoring/wear
Replace the shift fork.
2. Check:
- Shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends
Replace.
| WARNING Do not attempt to straighten a bent shift fork guide bar. |
3. Check:
Shift fork movement
(along the shift fork guide bar)
Rough movement Replace the shift
forks
and shift fork guide bar as a set.
Transmission
...
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2" ...
Other materials:
Checking the tires
The following procedure applies to both of the
tires.
1. Check:
Tire pressure
Out of specification Regulate.
WARNING
The tire pressure should only be checked
and regulated when the tire temperature
equals the ambient air temperature.
The tire pressure must be adjuste ...
Removing the piston
1. Remove:
Piston pin clips "1"
Piston pin "2"
Piston "3"
CAUTION:Do not use a hammer to drive the piston
pin
out.
NOTE:
Before removing the piston pin clip, cover the
crankcase opening with a clean rag to prevent
the piston pin clip from falling in ...
Adjusting the throttle cable free play
Throttle cable free play
The throttle cable free play should measure
3.0-5.0 mm (0.12-0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if necessary,
adjust it as follows.
TIP
The engine idling speed must be correctly
adjusted before checkin ...