Yamaha YZF-R125 Service Manual: Installing the starter clutch
1. Install:
- Starter clutch assembly
- Starter clutch bolts "1"
NOTE:
- While holding the generator rotor "2" with the sheave holder "3", tighten the starter clutch bolts.
- Do not allow the sheave holder to touch the projection on the generator rotor.
- Stake the end "a" of each starter clutch bolt.
Checking the starter clutch
1. Check:
Starter clutch rollers "1"
Starter clutch spring caps "2"
Starter clutch springs "3"
Damage/wear Replace the starter
clutch
assembly.
2. Check:
Starter clutch idle ge ...
Installing the generator
1. Install:
Woodruff key
Generator rotor
Washer
Generator rotor nut
NOTE:
Clean the tapered portion of the crankshaft and
the generator rotor hub.
When installing the generator ro ...
Other materials:
Checking the shift shaft
1. Check:
Shift shaft
Bends/damage/wear Replace.
Shift shaft spring
Damage/wear Replace.
Checking the stopper lever
1. Check:
Stopper lever
Bends/damage Replace.
Roller turns roughly Replace
the stopper
lever.
Stopper lever spring
Damage/wear Replace.
...
VInstalling the handlebars
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle so that there
is
no danger of it falling over.
2. Install:
Front brake master cylinder "1"
Front brake master cylinder holder "2"
Front brake light switch
NOTE:
Install the brake master cyl ...
Special tools
The following special tools are necessary for complete and accurate tune-up
and assembly. Use only
the appropriate special tools as this will help prevent damage caused by the use
of inappropriate tools
or improvised techniques. Special tools, part numbers or both may differ
depending on the ...