Yamaha YZF-R125 Service Manual: Installing the starter clutch

1. Install:

  • Starter clutch assembly
  • Starter clutch bolts "1"

NOTE:

  • While holding the generator rotor "2" with the sheave holder "3", tighten the starter clutch bolts.
  • Do not allow the sheave holder to touch the projection on the generator rotor.
  • Stake the end "a" of each starter clutch bolt.

Installing the starter clutch


    Checking the starter clutch
    1. Check: Starter clutch rollers "1" Starter clutch spring caps "2" Starter clutch springs "3" Damage/wear Replace the starter clutch assembly. 2. Check: Starter clutch idle ge ...

    Installing the generator
    1. Install: Woodruff key Generator rotor Washer Generator rotor nut NOTE: Clean the tapered portion of the crankshaft and the generator rotor hub. When installing the generator ro ...

    Other materials:

    Adjusting the throttle cable free play
    Throttle cable free play The throttle cable free play should measure 3.0-5.0 mm (0.12-0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if necessary, adjust it as follows. TIP The engine idling speed must be correctly adjusted before checkin ...

    Indicator and warning lights
    Indicator and warning lights Neutral indicator light"" Turn signal indicator light"" High beam indicator light"" Engine trouble warning light"" Coolant temperature warning light"" Turn signal indicator light"" This indicator light flashes when the turn signal switch is pushed t ...

    Starting failures
    Engine 1. Cylinder and cylinder head - Loose spark plug - Loose cylinder head or cylinder - Damaged cylinder head gasket - Damaged cylinder gasket - Worn or damaged cylinder - Incorrect valve clearance - Improperly sealed valve - Incorrect valve-to-valve-seat contact - Incorrect valve timi ...

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