Yamaha YZF-R125 Service Manual: Installing the starter clutch
1. Install:
- Starter clutch assembly
- Starter clutch bolts "1"
NOTE:
- While holding the generator rotor "2" with the sheave holder "3", tighten the starter clutch bolts.
- Do not allow the sheave holder to touch the projection on the generator rotor.
- Stake the end "a" of each starter clutch bolt.
Checking the starter clutch
1. Check:
Starter clutch rollers "1"
Starter clutch spring caps "2"
Starter clutch springs "3"
Damage/wear Replace the starter
clutch
assembly.
2. Check:
Starter clutch idle ge ...
Installing the generator
1. Install:
Woodruff key
Generator rotor
Washer
Generator rotor nut
NOTE:
Clean the tapered portion of the crankshaft and
the generator rotor hub.
When installing the generator ro ...
Other materials:
Checking the bulbs and bulb sockets
NOTE:
Do not check any of the lights that use LEDs.
Check each bulb and bulb socket for damage or
wear, proper connections, and also for continuity
between the terminals.
Damage/wear Repair or replace
the bulb,
bulb socket or both.
Improperly connected Properly
connect.
No c ...
Checking the fuel sender
1. Drain the fuel from the fuel tank.
2. Check:
Fuel sender resistance
Out of specification → Replace the fuel
sender.
a. Connect the pocket tester ( ×
10) to the fuel
sender coupler as shown.
Positive tester probe
sky blue "1"
Negative tester probe
orange/white " ...
Installing the exhaust assembly
1. Install:
Exhaust assembly "1"
Exhaust pipe nuts "2"
Exhaust assembly bolts "3" "4"
NOTE:
Do not fully tighten the nuts and bolts.
2. Tighten:
Exhaust pipe nuts "2"
Exhaust assembly bolt "4"
Exhaust assembly bolt "3"
...