Yamaha YZF-R125 Service Manual: Checking the clutch push rods

Yamaha YZF-R125 Service Manual / Engine / Transmission / Checking the clutch push rods

1. Check:

  • Long clutch push rod Cracks/damage/wear Replace the
    long clutch push rod.

2. Measure:

  • Push rod bending limit Out of specification Replace
    the long clutch push rod.

    Checking the transmission
    1. Measure: Main axle runout (with a centering device and dial gauge "1") Out of specification Replace the main axle. 2. Measure: Drive axle runout (with a centering device an ...

    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends ...

    Other materials:

    Checking the front wheel
    1. Check: Front wheel axle Roll the wheel axle on a flat surface. Bends → Replace. WARNINGDo not attempt to straighten a bent wheel axle. 2. Check: Tire Front wheel Damage/wear → Replace. Refer to "CHECKING THE TIRES" on page 3-23 and "CHECKING TH ...

    Periodic maintenance and lubrication chart
    NOTE: The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk s ...

    Checking and replacing the rear wheel sprocket
    1. Check: Rear wheel sprocket More than 1/4 tooth "a" wear Replace the rear wheel sprocket. Bent teeth Replace the rear wheel sprocket. b. Correct 1. Drive chain roller 2. Rear wheel sprocket 2. Replace: Rear wheel sprocket a. Remove the self-locking nuts and the ...

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