Yamaha YZF-R125 Service Manual: Installing the shift forks and shift drum assembly

Yamaha YZF-R125 Service Manual / Engine / Transmission / Installing the shift forks and shift drum assembly

1. Install:

  • Shift fork-L "1"
  • Shift fork-C "2"
  • Shift fork-R "3"
  • Shift drum assembly "4"
  • Springs
  • Shift fork guide bar "5"

NOTE:

The embossed marks on the shift forks should face towards the right side of the engine and be in the following sequence: "R", "C", "L".

Installing the shift forks and shift drum assembly


2. Check:

Transmission Rough movement Repair.


NOTE:

  • Apply engine oil to each gear and bearing thoroughly.
  • Before assembling the crankcase, make sure that the transmission is in neutral and that the gears turn freely.

Installing the shift forks and shift drum assembly


    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends ...

    Cooling system
    ...

    Other materials:

    Checking the condition of the bulbs
    The following procedure applies to all of the bulbs. 1. Remove: Bulb WARNINGSince the headlight bulbs get extremely hot, keep flammable products and your hands away from them until they have cooled down. CAUTION: Be sure to hold the socket firmly when re ...

    General chassis
    Installing the air filter case 1. Install: Air filter case joint clamp NOTE: Align the projection "a" on the air filter case with the slot "b" in the air filter case joint clamp. ...

    Checking the valves and valve guides
    The following procedure applies to all of the valves and valve guides. 1. Measure: Valve-stem-to-valve-guide clearance Out of specification Replace the valve guide. Valve-stem-to-valve-guide clearance = Valve guide inside diameter "a" - Valve stem diameter "b" 2. Replace: ...

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