Yamaha YZF-R125 Service Manual: Installing the shift forks and shift drum assembly

Yamaha YZF-R125 Service Manual / Engine / Transmission / Installing the shift forks and shift drum assembly

1. Install:

  • Shift fork-L "1"
  • Shift fork-C "2"
  • Shift fork-R "3"
  • Shift drum assembly "4"
  • Springs
  • Shift fork guide bar "5"

NOTE:

The embossed marks on the shift forks should face towards the right side of the engine and be in the following sequence: "R", "C", "L".

Installing the shift forks and shift drum assembly


2. Check:

Transmission Rough movement Repair.


NOTE:

  • Apply engine oil to each gear and bearing thoroughly.
  • Before assembling the crankcase, make sure that the transmission is in neutral and that the gears turn freely.

Installing the shift forks and shift drum assembly


    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends ...

    Cooling system
    ...

    Other materials:

    Checking the fuses
    The following procedure applies to all of the fuses. CAUTION:To avoid a short circuit, always turn the main switch to "OFF" when checking or replacing a fuse. 1. Remove: Rider seat Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Fuse a. Connect the pocket te ...

    Disassembling the front wheel
    1. Remove: Oil seal Wheel bearings a. Clean the surface of the front wheel hub. b. Remove the oil seal "1" with a flat-head screwdriver. NOTE: To prevent damaging the wheel, place a rag "2" between the screwdriver and the wheel surface. c. Remove the wheel bearings "3" with a ge ...

    Checking the coolant temperature sensor
    1. Remove: Coolant temperature sensor WARNING Handle the coolant temperature sensor with special care. Never subject the coolant temperature sensor to strong shocks. If the coolant temperature sensor is dropped, replace it. 2. Check: Coolant temper ...

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