Yamaha YZF-R125 Service Manual: Checking the cylinder and piston

Yamaha YZF-R125 Service Manual / Engine / Cylinder and piston / Checking the cylinder and piston

1. Check:

  • Piston wall
  • Cylinder wall Vertical scratches Replace the
    cylinder, and replace the piston and piston rings as a set.

2. Measure:

  • Piston-to-cylinder clearance

a. Measure cylinder bore "C" with the cylinder bore gauge.

Checking the cylinder and piston


NOTE:

Measure cylinder bore "C" by taking side-to-side and front-to-back measurements of the cylinder.

Then, find the average of the measurements.


b. If out of specification, replace the cylinder, and replace the piston and piston rings as a set.

c. Measure piston skirt diameter D "a" with the micrometer.

Checking the cylinder and piston


b. 5.0 mm (0.20 in) from the bottom edge of the piston


d. If out of specification, replace the piston and piston rings as a set.

e. Calculate the piston-to-cylinder clearance with the following formula.


f. If out of specification, replace the cylinder, and replace the piston and piston rings as a set.

    Removing the piston
    1. Remove: Piston pin clips "1" Piston pin "2" Piston "3" CAUTION:Do not use a hammer to drive the piston pin out. NOTE: Before removing the piston pin c ...

    Checking the piston rings
    1. Measure: Piston ring side clearance Out of specification Replace the piston and piston rings as a set. NOTE: Before measuring the piston ring side clearance, eliminate any carbon deposits ...

    Other materials:

    Circuit diagram
    4. Main fuse 5. Main switch 9. Battery 25.ECU (engine control unit) 36.License plate light 37.Tail/brake light 44.Headlight relay 46.Pass switch 47.Dimmer switch 51.Headlight (low beam) 52.Auxiliary light 54.Headlight (high beam) 58.Meter light 60.High beam indicator light 64.Ignit ...

    Tires
    To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. WARNING Operation of this vehicle with impro ...

    Checking and replacing the rear wheel sprocket
    1. Check: Rear wheel sprocket More than 1/4 tooth "a" wear Replace the rear wheel sprocket. Bent teeth Replace the rear wheel sprocket. b. Correct 1. Drive chain roller 2. Rear wheel sprocket 2. Replace: Rear wheel sprocket a. Remove the self-locking nuts and the ...

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