1. Thoroughly clean all the gasket mating surfaces and crankcase mating surfaces.
2. Apply:
NOTE:
Do not allow any sealant to come into contact with the oil gallery.
3. Install:
NOTE:
Turn the shift drum segment "1" to the position shown in the illustration. In this position, the shift drum segment teeth will not contact the crankcase during crankcase installation.
4. Install:
NOTE:
Tighten each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown.
A. Left crankcase
B. Right crankcase
Changing the engine oil
1. Remove:
Right bottom cowling
Right upper side cowling
Right lower side cowling
Refer to "GENERAL CHASSIS" on page 4-1.
2. Start the engine, warm it up for several minutes,
and then turn it off.
3. Place a container under the engine oil drain
bolt.
4. Install:
Engine oil d ...
Checking the clutch boss
1. Check:
Clutch boss splines
Damage/pitting/wear Replace the
clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause erratic
clutch operation.
Checking the pressure plate
1. Check:
Pressure plate
Cracks/damage Replace.
Checking the clutch push lever and short clutch push ...
Checking the cooling system
1. Remove:
Side covers
Upper side cowlings
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Radiator "1"
Radiator inlet hose "2"
Radiator outlet hose "3"
Coolant reservoir hose "4"
Water pump breather hose "5"
Cracks/damage → Replace.
Refer to "RADIATOR" on page 6-1 ...