1. Thoroughly clean all the gasket mating surfaces and crankcase mating surfaces.
2. Apply:
NOTE:
Do not allow any sealant to come into contact with the oil gallery.
3. Install:
NOTE:
Turn the shift drum segment "1" to the position shown in the illustration. In this position, the shift drum segment teeth will not contact the crankcase during crankcase installation.
4. Install:
NOTE:
Tighten each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown.
A. Left crankcase
B. Right crankcase
Troubleshooting method
The engine operation is not normal and the
engine trouble warning light comes on.
1. Check:
Fault code number
a. Check the fault code number displayed on
the FI diagnostic tool.
b. Identify the faulty system with the fault code.
Refer to "Self-Diagnostic Function table".
c. Identi ...
Checking the fuses
The following procedure applies to all of the fuses.
CAUTION:To avoid a short circuit, always turn the
main
switch to "OFF" when checking or replacing
a fuse.
1. Remove:
Rider seat
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Fuse
a. Connect the pocket te ...
Installing the valves
The following procedure applies to all of the
valves and related components.
1. Deburr:
Valve stem end
(with an oil stone)
2. Lubricate:
Valve stem "1"
Valve stem seal "2"
(with the recommended lubricant)
3. Install:
Lower spring seat "1"
Valve stem seal "2"
V ...