1. Measure:
Piston ring side clearance
Out of specification
Replace the
piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings. 

2. Install:
NOTE:
Level the piston ring into the cylinder with the piston crown.

a. 40 mm (1.57 in)
3. Measure:
Replace
NOTE:
The oil ring expander spacer end gap cannot be
measured. If the oil ring rail gap is excessive, replace
all three piston rings. 
Checking the cylinder and piston
Checking the piston pinChecking the swingarm
1. Check:
Swingarm
Bends/cracks/damage
Replace.
2. Check:
Pivot shaft
Roll the pivot shaft on a flat surface.
Bends Replace.
WARNINGDo not attempt to straighten a bent pivot
shaft.
3. Wash:
Pivot shaft
Washer
Swingarm adjusting collar
Du ...
Installing the valves
The following procedure applies to all of the
valves and related components.
1. Deburr:
Valve stem end
(with an oil stone)
2. Lubricate:
Valve stem "1"
Valve stem seal "2"
(with the recommended lubricant)
3. Install:
Lower spring seat "1"
Valve stem seal "2"
V ...
Faulty clutch
Clutch slips
1. Clutch
Improperly assembled clutch
Improperly adjusted clutch cable
Loose or fatigued clutch spring
Worn friction plate
Worn clutch plate
2. Engine oil
Incorrect oil level
Incorrect oil viscosity (low)
Deteriorated oil
Clutch drags
1. Clutch
Unevenly t ...