1. Measure:
Piston ring side clearance
Out of specification Replace the
piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clearance, eliminate any carbon deposits from the piston ring grooves and piston rings.
2. Install:
NOTE:
Level the piston ring into the cylinder with the piston crown.
a. 40 mm (1.57 in)
3. Measure:
NOTE:
The oil ring expander spacer end gap cannot be measured. If the oil ring rail gap is excessive, replace all three piston rings.
Disassembling the water pump
1. Remove:
Water pump seal "1"
NOTE:
Remove the water pump seal from the inside of
the water pump housing "2".
2. Remove:
Bearing "1"
NOTE:
Remove the bearing from the outside of the water
pump housing "2".
...
Checking the front brake master cylinder
1. Check:
Brake master cylinder
Damage/scratches/wear Replace.
Brake fluid delivery passages
(brake master cylinder body)
Obstruction Blow out with
compressed air.
2. Check:
Brake master cylinder reservoir
Cracks/damage Replace the brake
master
cylinder.
Brake maste ...
Checking and replacing the rear wheel sprocket
1. Check:
Rear wheel sprocket
More than 1/4 tooth "a" wear
Replace the
rear wheel sprocket.
Bent teeth Replace the rear
wheel sprocket.
b. Correct
1. Drive chain roller
2. Rear wheel sprocket
2. Replace:
Rear wheel sprocket
a. Remove the self-locking nuts and the ...