Yamaha YZF-R125 Service Manual: Checking the piston rings

1. Measure:

Piston ring side clearance Out of specification Replace the
piston and piston rings as a set.

NOTE:

Before measuring the piston ring side clearance, eliminate any carbon deposits from the piston ring grooves and piston rings.


Checking the piston rings


2. Install:

  • Piston ring (into the cylinder)

NOTE:

Level the piston ring into the cylinder with the piston crown.

Checking the piston rings


a. 40 mm (1.57 in)

3. Measure:

  • Piston ring end gap Out of specification Replace
    the piston ring.

NOTE:

The oil ring expander spacer end gap cannot be measured. If the oil ring rail gap is excessive, replace all three piston rings.


    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Mea ...

    Checking the piston pin
    1. Check: Piston pin Blue discoloration/grooves  Replace the piston pin and then check the lubrication system. 2. Measure: Piston pin outside diameter "a" Out of specification ...

    Other materials:

    Checking the thermostat
    1. Check: Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace. a. Suspend the thermostat "1" in a container "2" filled with water. b. Slowly heat the water "3". c. Place a thermometer "4" in the water. d. While stirring the water, observe the thermostat and th ...

    Engine tightening torques
    Cylinder head tightening sequence: Generator cover tightening sequence: Clutch cover tightening sequence: Crankcase tightening sequence: A. Left crankcase B. Right crankcase ...

    Specifications
    Dimensions: Overall length: 2015 mm (79.3 in) Overall width: 660 mm (26.0 in) Overall height: 1065 mm (41.9 in) Seat height: 818 mm (32.2 in) Wheelbase: 1355 mm (53.3 in) Ground clearance: 155 mm (6.10 in) Minimum turning radius: 3100 mm (122.0 in) Weight: With oil and fuel: 138.0 k ...

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