Yamaha YZF-R125 Service Manual: Checking the piston rings

1. Measure:

Piston ring side clearance Out of specification Replace the
piston and piston rings as a set.

NOTE:

Before measuring the piston ring side clearance, eliminate any carbon deposits from the piston ring grooves and piston rings.


Checking the piston rings


2. Install:

  • Piston ring (into the cylinder)

NOTE:

Level the piston ring into the cylinder with the piston crown.

Checking the piston rings


a. 40 mm (1.57 in)

3. Measure:

  • Piston ring end gap Out of specification Replace
    the piston ring.

NOTE:

The oil ring expander spacer end gap cannot be measured. If the oil ring rail gap is excessive, replace all three piston rings.


    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Mea ...

    Checking the piston pin
    1. Check: Piston pin Blue discoloration/grooves  Replace the piston pin and then check the lubrication system. 2. Measure: Piston pin outside diameter "a" Out of specification ...

    Other materials:

    Checking the valves and valve guides
    The following procedure applies to all of the valves and valve guides. 1. Measure: Valve-stem-to-valve-guide clearance Out of specification Replace the valve guide. Valve-stem-to-valve-guide clearance = Valve guide inside diameter "a" - Valve stem diameter "b" 2. Replace: ...

    Measuring the compression pressure
    NOTE: Insufficient compression pressure will result in a loss of performance. 1. Measure: Valve clearance Out of specification →Adjust. Refer to "ADJUSTING THE VALVE CLEARANCE" on page 3-3. 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Remove: ...

    Starting the engine
    In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met: The transmission is in the neutral position. The transmission is in gear with the clutch lever pulled and the sidestand up. 1. Turn the key to "ON" and make sure ...

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