1. Install:
NOTE:
Install the conical spring washer as shown in the illustration.
2. Install:
NOTE:
Be sure to install the thrust washer so that its sharp edge "a" is facing away from the clutch boss.
3. Install:
NOTE:
4. Tighten:
NOTE:
While holding the clutch boss "2" with the universal
clutch holder "3", tighten the clutch boss nut.
5. Bend the lock washer tab along a flat side of the nut.
6. Lubricate:
7. Install:
NOTE:
8. Install:
NOTE:
Tighten the clutch spring bolts in stages and in a crisscross pattern.
9. Adjust:
a. Check that projection "a" on the clutch push lever "1" aligns with mark "b" shown on the crankcase in the illustration by pushing the clutch push lever manually in direction "c" until it stops.
b. If projection "a" is not aligned with mark "b", align them as follows:
10.Install:
11.Install:
NOTE:
Tighten the clutch cover bolts in the proper tightening sequence as shown.
12.Adjust:
Checking the valve springs
The following procedure applies to all of the
valve springs.
1. Measure:
Valve spring free length "a"
Out of specification Replace the valve
spring.
2. Measure:
Compressed valve spring force "a"
Out of specification Replace the valve
spring.
b. Installed length
3. ...
Checking the cylinder head breather hose
1. Remove:
Left side panel
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Cylinder head breather hose "1"
Cracks/damage → Replace.
Loose connection → Connect properly.
CAUTION:Make sure the cylinder head
breather hose is
routed correctly.
...
Intake air pressure sensor
1. Check:
Intake air pressure sensor output voltage
Out of specification Replace the throttle
body.
a. Connect the pocket tester (DC 20 V) to the
throttle body sensor assembly coupler as
shown.
Positive tester probe
pink/white "1"
Negative tester probe
gray/black "2"
...