1. Install:
NOTE:
Install the conical spring washer as shown in the illustration.
2. Install:
NOTE:
Be sure to install the thrust washer so that its sharp edge "a" is facing away from the clutch boss.
3. Install:
NOTE:
4. Tighten:
NOTE:
While holding the clutch boss "2" with the universal
clutch holder "3", tighten the clutch boss nut.
5. Bend the lock washer tab along a flat side of the nut.
6. Lubricate:
7. Install:
NOTE:
8. Install:
NOTE:
Tighten the clutch spring bolts in stages and in a crisscross pattern.
9. Adjust:
a. Check that projection "a" on the clutch push lever "1" aligns with mark "b" shown on the crankcase in the illustration by pushing the clutch push lever manually in direction "c" until it stops.
b. If projection "a" is not aligned with mark "b", align them as follows:
10.Install:
11.Install:
NOTE:
Tighten the clutch cover bolts in the proper tightening sequence as shown.
12.Adjust:
Removing the rear brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully. ...
Disassembling the front wheel
1. Remove:
Oil seal
Wheel bearings
a. Clean the surface of the front wheel hub.
b. Remove the oil seal "1" with a flat-head
screwdriver.
NOTE:
To prevent damaging the wheel, place a rag "2"
between the screwdriver and the wheel surface.
c. Remove the wheel bearings "3" with a ge ...
Introduction
WARNINGDisc brake components rarely require
disassembly.
Therefore, always follow these preventive
measures:
Never disassemble brake components unless
absolutely necessary.
If any connection on the hydraulic brake
system is disconnected, the entire brake
sy ...