1. Install:
NOTE:
Install the conical spring washer as shown in the illustration.
2. Install:
NOTE:
Be sure to install the thrust washer so that its sharp edge "a" is facing away from the clutch boss.
3. Install:
NOTE:
4. Tighten:
NOTE:
While holding the clutch boss "2" with the universal
clutch holder "3", tighten the clutch boss nut.
5. Bend the lock washer tab along a flat side of the nut.
6. Lubricate:
7. Install:
NOTE:
8. Install:
NOTE:
Tighten the clutch spring bolts in stages and in a crisscross pattern.
9. Adjust:
a. Check that projection "a" on the clutch push lever "1" aligns with mark "b" shown on the crankcase in the illustration by pushing the clutch push lever manually in direction "c" until it stops.
b. If projection "a" is not aligned with mark "b", align them as follows:
10.Install:
11.Install:
NOTE:
Tighten the clutch cover bolts in the proper tightening sequence as shown.
12.Adjust:
Checking and lubricating the brake and clutch levers
Brake lever
Brake lever
Clutch lever
Clutch lever
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lubricated
if necessary.
Recommended lubricants:Brake lever:
Silicone grease
Clutch lever:
Lithium-soap ...
Checking the relays
Check each switch for continuity with the pocket
tester. If the continuity reading is incorrect, replace
the relay.
1. Disconnect the relay from the wire harness.
2. Connect the pocket tester ( × 1) and battery
(12 V) to the relay terminal as shown.
Check the relay operation.
Out ...
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication
chart.
Place a stand under the engine to
raise the front wheel off the
ground. WARNING! To ...