Yamaha YZF-R125 Service Manual: Checking the crankshaft
1. Measure:
- Crankshaft runout
Out of specification
Replace
the crankshaft, bearing or both.
NOTE:
Turn the crankshaft slowly.
2. Measure:
- Big end side clearance
Out of specification
Replace
the crankshaft.
3. Measure:
- Crankshaft width
Out of specification
Replace the crankshaft.
3. Measure:
- Crankshaft width
Out of specification Replace the crankshaft.
4. Check:
- Crankshaft sprocket
Damage/wear
Replace the
crankshaft. - Bearing
Cracks/damage/wear
Replace the
crankshaft.
5. Check:
- Crankshaft journal
Scratches/wear
Replace the
crankshaft. - Crankshaft journal oil passage
Obstruction
Blow out with
compressed air.
Removing the crankshaft
1. Remove:
Crankshaft "1"
NOTE:
Remove the crankshaft with the crankcase
separating tool "2".
Make sure the crankcase separating tool is
centered over the crankshaft.
CAUTIO ...
Installing the crankshaft
1. Install:
Crankshaft "1"
NOTE:
Install the crankshaft with the crankshaft installer
pot "2", crankshaft installer bolt "3", adapter
(M12) "4" and spacer (crankshaft installer) "5".
...
Other materials:
Checking the front brake caliper
1. Check:
Brake caliper pistons "1"
Rust/scratches/wear Replace the
brake
caliper assembly.
Brake caliper body "2"
Cracks/damage Replace the brake
caliper
assembly.
Brake fluid delivery passages
(brake caliper body)
Obstruction Blow out with
compressed air.
...
Checking the decompression system
1. Check:
Decompression system
a. Check the decompression system with the
camshaft sprocket and the decompression
cam installed to the camshaft.
b. Check that the decompression lever "1"
moves smoothly.
c. Without operating the decompression lever,
check that the decompression cam " ...
Engine tightening torques
Cylinder head tightening sequence:
Generator cover tightening sequence:
Clutch cover tightening sequence:
Crankcase tightening sequence:
A. Left crankcase
B. Right crankcase ...