Yamaha YZF-R125 Service Manual: Checking the friction plates

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the friction plates

The following procedure applies to all of the friction plates.

1. Check:

  • Friction plate Damage/wear Replace the
    friction plates as a set.

2. Measure:

  • Friction plate thickness Out of specification Replace
    the friction plates as a set.

NOTE:

Measure the friction plate at four places.


Checking the friction plates


A. Friction plate 1

B. Friction plate 2

C. Friction plate 3 (Green)

a. Green paint

    Removing the clutch
    1. Straighten the lock washer tab. 2. Loosen: Clutch boss nut "1" NOTE: While holding the clutch boss "2" with the universal clutch holder "3", loosen the clutch boss nut. ...

    Checking the clutch plates
    The following procedure applies to all of the clutch plates. 1. Check: Clutch plate Damage Replace the clutch plates as a set. 2. Measure: Clutch plate warpage (with a surface p ...

    Other materials:

    Checking the turn signal relay
    1. Check: Turn signal relay input voltage Out of specification →The wiring circuit from the main switch to the turn signal relay coupler is faulty and must be repaired. a. Connect the pocket tester (DC 20 V) to the turn signal relay terminal as shown. - Positive tester probe  b ...

    Installing the throttle body
    1. Install: Throttle body joint clamps NOTE: Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp. 2. Install: Throttle body joint NOTE: Align the projection "a" on the throttle body joint with the slot "b" in the intake mani ...

    Replacing an auxiliary light bulb
    This model is equipped with two auxiliary lights. If an auxiliary light bulb burns out, replace it as follows. Remove the socket (together with the bulb) by pulling it out. Auxiliary light bulb Remove the burnt out bulb by pulling it out. Insert a new bulb into t ...

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