Yamaha YZF-R125 Service Manual: Checking the friction plates

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the friction plates

The following procedure applies to all of the friction plates.

1. Check:

  • Friction plate Damage/wear Replace the
    friction plates as a set.

2. Measure:

  • Friction plate thickness Out of specification Replace
    the friction plates as a set.

NOTE:

Measure the friction plate at four places.


Checking the friction plates


A. Friction plate 1

B. Friction plate 2

C. Friction plate 3 (Green)

a. Green paint

    Removing the clutch
    1. Straighten the lock washer tab. 2. Loosen: Clutch boss nut "1" NOTE: While holding the clutch boss "2" with the universal clutch holder "3", loosen the clutch boss nut. ...

    Checking the clutch plates
    The following procedure applies to all of the clutch plates. 1. Check: Clutch plate Damage Replace the clutch plates as a set. 2. Measure: Clutch plate warpage (with a surface p ...

    Other materials:

    Checking the decompression system
    1. Check: Decompression system a. Check the decompression system with the camshaft sprocket and the decompression cam installed to the camshaft. b. Check that the decompression lever "1" moves smoothly. c. Without operating the decompression lever, check that the decompression cam " ...

    Checking the fid (fast idle solenoid)
    1. Disconnect: FID (fast idle solenoid) coupler 2. Check: FID (fast idle solenoid) resistance a. Disconnect the FID (fast idle solenoid) coupler from the FID. b. Connect the pocket tester ( × 10) to the terminals of the FID (fast idle solenoid). Positive tester probe ...

    Installing the rear wheel (disc)
    1. Install: Rear brake disc NOTE: Tighten the brake disc bolts in stages and in a crisscross pattern. 2. Check: Rear brake disc Refer to "CHECKING THE REAR BRAKE DISC" on page 4-33. 3. Lubricate: Rear wheel axle Contact surface of rear wheel hub and rear wheel Whee ...

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