Yamaha YZF-R125 Service Manual: Checking the friction plates
The following procedure applies to all of the friction plates.
1. Check:
- Friction plate
Damage/wear
Replace the
friction plates as a set.
2. Measure:
- Friction plate thickness
Out of specification
Replace
the friction plates as a set.
NOTE:
Measure the friction plate at four places.
A. Friction plate 1
B. Friction plate 2
C. Friction plate 3 (Green)
a. Green paint
Removing the clutch
1. Straighten the lock washer tab.
2. Loosen:
Clutch boss nut "1"
NOTE:
While holding the clutch boss "2" with the universal
clutch holder "3", loosen the clutch boss nut.
...
Checking the clutch plates
The following procedure applies to all of the
clutch plates.
1. Check:
Clutch plate
Damage Replace the clutch
plates as a
set.
2. Measure:
Clutch plate warpage
(with a surface p ...
Other materials:
Checking the shift forks
The following procedure applies to all of the shift
forks.
1. Check:
Shift fork cam follower "1"
Shift fork pawl "2"
Bends/damage/scoring/wear
Replace the
shift fork.
2. Check:
Shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends Replace. ...
Front wheel
To remove the front wheel
WARNING
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.
Loosen the front wheel axle pinch
bolt, then the wheel axle and the
brake caliper bolts.
Front wheel axle pinch bolt
Lift the front wheel of ...
Troubleshooting method
The engine operation is not normal and the
engine trouble warning light comes on.
1. Check:
Fault code number
a. Check the fault code number displayed on
the FI diagnostic tool.
b. Identify the faulty system with the fault code.
Refer to "Self-Diagnostic Function table".
c. Identi ...