Yamaha YZF-R125 Service Manual: Installing the exhaust assembly

Yamaha YZF-R125 Service Manual / Engine / Engine removal / Installing the exhaust assembly

1. Install:

  • Exhaust assembly "1"
  • Exhaust pipe nuts "2"
  • Exhaust assembly bolts "3" "4"

NOTE:

Do not fully tighten the nuts and bolts.

2. Tighten:

  • Exhaust pipe nuts "2"

  • Exhaust assembly bolt "4"

  • Exhaust assembly bolt "3"

Installing the exhaust assembly


    Installing the shift arm
    1. Install: Shift arm "1" NOTE: Make sure that the distance "a" between the center of the left rider footrest "2" and the center of the shift pedal "3" is within specification. ...

    Cylinder head
    * Yamaha bond No. 1215 (Three Bond No. 1215) ...

    Other materials:

    Removing the front brake caliper
    NOTE: Before disassembling the brake caliper, drain the brake fluid from the entire brake system. 1. Remove: Brake hose union bolt "1" Copper washers "2" Brake hose "3" NOTE: Put the end of the brake hose into a container and pump out the brake fluid carefully. ...

    Checking the lean angle sensor
    1. Remove: Lean angle sensor 2. Check: Lean angle sensor output voltage Out of specification Replace. a. Connect the lean angle sensor to the wire harness. b. Connect the pocket tester (DC 20 V) to the lean angle sensor coupler as shown. Positive tester probe yellow/green "1" Neg ...

    Adjusting the rear disc brake
    1. Check: Brake pedal position (distance "a" from the center of the rider footrest to the center of the brake pedal) Out of specification Adjust. 2. Adjust: Brake pedal position a. Loosen the locknut "1". b. Remove the cotter pin "2", washer "3", and pin "4". c. Turn t ...

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