Yamaha YZF-R125 Service Manual: Installing the exhaust assembly

Yamaha YZF-R125 Service Manual / Engine / Engine removal / Installing the exhaust assembly

1. Install:

  • Exhaust assembly "1"
  • Exhaust pipe nuts "2"
  • Exhaust assembly bolts "3" "4"

NOTE:

Do not fully tighten the nuts and bolts.

2. Tighten:

  • Exhaust pipe nuts "2"

  • Exhaust assembly bolt "4"

  • Exhaust assembly bolt "3"

Installing the exhaust assembly


    Installing the shift arm
    1. Install: Shift arm "1" NOTE: Make sure that the distance "a" between the center of the left rider footrest "2" and the center of the shift pedal "3" is within specification. ...

    Cylinder head
    * Yamaha bond No. 1215 (Three Bond No. 1215) ...

    Other materials:

    Intake air temperature sensor
    1. Check: Intake air temperature sensor resistance Out of specification Replace the throttle body. a. Connect the pocket tester ( × 1k) to the throttle body sensor assembly coupler as shown. Positive tester probe brown/white "1" Negative tester probe gray/black ...

    Adjusting the clutch cable free play
    1. Check: Clutch cable free play "a" Out of specification Adjust. 2. Adjust: Clutch cable free play a. Pull back the rubber cover "1" b. Loosen the locknut "2". c. Turn the adjusting bolt "3" in direction "a" or "b" until the specified clutch cable free play is obtained. ...

    Checking the front fork legs
    The following procedure applies to both of the front fork legs. 1. Check: Inner tube Outer tube Bends/damage/scratches Replace. WARNINGDo not attempt to straighten a bent inner tube as this may dangerously weaken it. 2. Measure: Spring free length "a" Out of sp ...

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