1. Install:
NOTE:
Pass the timing chain through the timing chain cavity.
2. Tighten:
NOTE:
3. Install:
a. Turn the crankshaft counterclockwise.
b. Align the "I" mark "a" on the generator rotor with the stationary pointer "b" on the generator cover.
c. Align the "I" mark "c" on the camshaft sprocket with the stationary pointer "d" on the cylinder head.
d. Install the timing chain onto the camshaft sprocket, and then install the camshaft sprocket onto the camshaft.
NOTE:
When installing the camshaft sprocket, be sure to keep the timing chain as tight as possible on the exhaust side.
CAUTION: Do not turn the crankshaft when installing the camshaft(s) to avoid damage or improper valve timing. |
e. While holding the camshaft, temporarily tighten the camshaft sprocket bolt.
f. Remove the wire from the timing chain.
4. Install:
a. Apply sealant to the timing chain tensioner
bolt threads.
b. While lightly pressing the timing chain tensioner rod by hand, turn the tensioner rod fully clockwise with a thin screwdriver "1".
c. With the timing chain tensioner rod turned all the way into the timing chain tensioner housing (with the thin screwdriver still installed), install the gasket and the timing chain tensioner "2" onto the cylinder block.
d. Tighten the timing chain tensioner bolts "3" to
the specified torque.
e. Remove the screwdriver, make sure the timing chain tensioner rod releases.
5. Turn:
6. Check:
Out of alignment Correct.
Refer to the installation steps above.
7. Tighten:
CAUTION: Be sure to tighten the camshaft sprocket bolt to the specified torque to avoid the possibility of the bolt coming loose and damaging the engine. |
8. Measure:
Valve clearance
Out of specification Adjust.
Refer to "ADJUSTING THE VALVE CLEARANCE" on page 3-3.
Fuel
Make sure there is sufficient gasoline in
the tank.
WARNING
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions.
Before refueling, turn off the engine
and be sure that no on ...
Troubleshooting details
This section describes the measures per fault code number displayed on the FI
diagnostic tool. Check
and service the items or components that are the probable cause of the
malfunction following the order
given.
After the check and service of the malfunctioning part have been completed,
re ...
Checking the cylinder head
1. Eliminate:
Combustion chamber carbon deposits
(with a rounded scraper)
NOTE:
Do not use a sharp instrument to avoid damaging
or scratching:
Spark plug bore threads
Valve seats
2. Check:
Cylinder head
Damage/scratches Replace.
Cylinder head water jacket
Min ...