Yamaha YZF-R125 Service Manual: Installing the primary drive gear and balancer gears
1. Install:
- Balancer driven gear "1"
- Lock washer
- Balancer drive gear "2"
- Primary drive gear
- Washer "3"
- Balancer driven gear nut
- Primary drive gear nut
NOTE:
- Align the punch mark "a" in the balancer drive gear "2" with the punch mark "b" in the balancer driven gear "1".
- Be sure to install the washer so that its sharp edge "c" is facing the primary drive gear.
2. Tighten:
- Balancer driven gear nut "1"
- Primary drive gear nut "2"
NOTE:
- Place the aluminum plate "a" between the balancer drive gear "3" and the balancer driven gear "4", and then tighten the balancer driven gear nut.
- Place the aluminum plate "b" between the balancer drive gear "3" and the balancer driven gear "4", and then tighten the primary drive gear nut.
3. Bend the lock washer tab along a flat side of the nut.
Checking the balancer gears and primary drive gear
1. Check:
Balancer drive gear
Balancer driven gear
Cracks/damage/wear Replace.
2. Check:
Primary drive gear
Refer to "CHECKING THE PRIMARY DRIVE
GEAR" on page 5-43.
...
Crankcase
...
Other materials:
Checking the front wheel
1. Check:
Front wheel axle
Roll the wheel axle on a flat surface.
Bends → Replace.
WARNINGDo not attempt to straighten a bent wheel
axle.
2. Check:
Tire
Front wheel
Damage/wear → Replace.
Refer to "CHECKING THE TIRES" on page
3-23 and "CHECKING TH ...
Checking the clutch plates
The following procedure applies to all of the
clutch plates.
1. Check:
Clutch plate
Damage Replace the clutch
plates as a
set.
2. Measure:
Clutch plate warpage
(with a surface plate and thickness gauge "1")
Out of specification Replace
the clutch
plates as a set.
...
Installing the starter clutch
1. Install:
Starter clutch assembly
Starter clutch bolts "1"
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", tighten the starter clutch
bolts.
Do not allow the sheave holder to touch the
projection on the generator rotor.
Stake the end "a" of each start ...