Yamaha YZF-R125 Service Manual: Checking the clutch housing

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch housing

1. Check:

  • Clutch housing dogs "1" Damage/pitting/wear 
    Deburr the clutch housing dogs or replace the clutch housing.

NOTE:

Pitting on the clutch housing dogs will cause erratic clutch operation.

Checking the clutch housing


2. Check:

  • Bearing Damage/wear Replace the
    bearing and clutch housing.
    Checking the clutch springs
    The following procedure applies to all of the clutch springs. 1. Check: Clutch spring Damage Replace the clutch springs as a set. 2. Measure: Clutch spring free length "a" Out o ...

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. C ...

    Other materials:

    Checking the swingarm
    1. Check: Swingarm Bends/cracks/damage   Replace. 2. Check: Pivot shaft Roll the pivot shaft on a flat surface. Bends Replace. WARNINGDo not attempt to straighten a bent pivot shaft. 3. Wash: Pivot shaft Washer Swingarm adjusting collar Du ...

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. Check: Pressure plate Cracks/damage Replace. Checking the clutch push lever and short clutch push ...

    Troubleshooting charts
    Starting problems or poor engine performance Starting problems or poor engine performance Engine overheating WARNING Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be ...

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