Yamaha YZF-R125 Service Manual: Checking the clutch housing

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch housing

1. Check:

  • Clutch housing dogs "1" Damage/pitting/wear 
    Deburr the clutch housing dogs or replace the clutch housing.

NOTE:

Pitting on the clutch housing dogs will cause erratic clutch operation.

Checking the clutch housing


2. Check:

  • Bearing Damage/wear Replace the
    bearing and clutch housing.
    Checking the clutch springs
    The following procedure applies to all of the clutch springs. 1. Check: Clutch spring Damage Replace the clutch springs as a set. 2. Measure: Clutch spring free length "a" Out o ...

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. C ...

    Other materials:

    Cleaning the air filter element
    NOTE: There is a check hose "1" at the bottom of the air filter case. If dust and/or water collects in this hose, clean the air filter element and air filter case. 1. Remove: Rider seat Refer to "GENERAL CHASSIS" on page 4-1. 2. Remove: Fuel tank Refer to "FUEL TANK" on page ...

    Troubleshooting
    Any of the following fail to light: headlight, high beam indicator light, taillight, license plate light, auxiliary light or meter light. NOTE: Before troubleshooting, remove the following part(s): 1. Seats 2. Fuel tank ...

    Checking the piston pin
    1. Check: Piston pin Blue discoloration/grooves  Replace the piston pin and then check the lubrication system. 2. Measure: Piston pin outside diameter "a" Out of specification Replace the piston pin. 3. Measure: Piston pin bore diameter "b" Out of specifica ...

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