Yamaha YZF-R125 Service Manual: Installing the engine

1. Install:

  • Engine "1"
  • Engine mounting bolt (rear lower side) "2"
  • Engine mounting nut (rear lower side) "3"
  • Engine mounting bolt (rear upper side) "4"
  • Engine mounting nut (rear upper side) "5"
  • Engine mounting bolt (front side) "6"
  • Engine mounting nut (front side) "7"

NOTE:

Do not fully tighten the bolts and nuts.

Installing the engine


2. Tighten:

  • Engine mounting nut (rear upper side)

  • Engine mounting nut (rear lower side)

  • Engine mounting nut (front side)

    Engine removal
    ...

    Installing the shift arm
    1. Install: Shift arm "1" NOTE: Make sure that the distance "a" between the center of the left rider footrest "2" and the center of the shift pedal "3" is within specification. ...

    Other materials:

    Installing the water pump
    1. Install: Water pump assembly "1" O-rings "2" NOTE: Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt. Lubricate the O-rings with a thin coat of lithiumsoap- based grease. 2. Fill: Cooling system (with the specified amou ...

    Checking the steering head
    1. Wash: Bearings Bearing races 2. Check: Bearings Bearing races Damage/pitting →Replace. 3. Replace: Bearings Bearing races a. Remove the bearing races from the steering head pipe with a long rod "1" and hammer. b. Remove the bearing race from the lower bracket ...

    Checking the transmission
    1. Measure: Main axle runout (with a centering device and dial gauge "1") Out of specification Replace the main axle. 2. Measure: Drive axle runout (with a centering device and dial gauge "1") Out of specification Replace the drive axle. 3. Check: Transmiss ...

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