Yamaha YZF-R125 Service Manual: Installing the engine

1. Install:

  • Engine "1"
  • Engine mounting bolt (rear lower side) "2"
  • Engine mounting nut (rear lower side) "3"
  • Engine mounting bolt (rear upper side) "4"
  • Engine mounting nut (rear upper side) "5"
  • Engine mounting bolt (front side) "6"
  • Engine mounting nut (front side) "7"

NOTE:

Do not fully tighten the bolts and nuts.

Installing the engine


2. Tighten:

  • Engine mounting nut (rear upper side)

  • Engine mounting nut (rear lower side)

  • Engine mounting nut (front side)

    Engine removal
    ...

    Installing the shift arm
    1. Install: Shift arm "1" NOTE: Make sure that the distance "a" between the center of the left rider footrest "2" and the center of the shift pedal "3" is within specification. ...

    Other materials:

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

    Troubleshooting details
    This section describes the measures per fault code number displayed on the FI diagnostic tool. Check and service the items or components that are the probable cause of the malfunction following the order given. After the check and service of the malfunctioning part have been completed, re ...

    Checking the front brake hose
    1. Check: Brake hose "1" Cracks/damage/wear  Replace. 2. Check: Brake hose holder "2" Loose connection Tighten the holder bolt. 3. Hold the vehicle upright and apply the front brake several times. 4. Check: Brake hose Brake fluid leakage Replace the da ...

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