Yamaha YZF-R125 Service Manual: Checking the rocker arms and rocker arm shafts
The following procedure applies to all of the rocker arms and rocker arm shafts.
1. Check:
- Rocker arm
Damage/wear
Replace.
2. Check:
- Rocker arm shaft
Blue discoloration/excessive wear/pitting/
scratches
Replace or
check the lubrication system.
3. Measure:
- Rocker arm inside diameter "a"
Out of specification
Replace.
4. Measure:
- Rocker arm shaft outside diameter "a"
Out of specification Replace.
5. Calculate:
- Rocker-arm-to-rocker-arm-shaft clearance
NOTE:
Calculate the clearance by subtracting the rocker arm shaft outside diameter from the rocker arm inside diameter.
Out of specification 
Replace the
defective
part(s).
Checking the camshaft
1. Check:
Camshaft lobes
Blue discoloration/pitting/scratches
Replace
the camshaft.
2. Measure:
Camshaft lobe dimensions "a" and "b"
Out of specification Replace
the cams ...
Installing the camshaft and rocker arms
1. Lubricate:
Rocker arms
Rocker arm shafts
2. Lubricate:
Camshaft
3. Install:
Camshaft "1"
NOTE:
Make sure that the camshaft projections "a" and
hole "b" are positioned as s ...
Other materials:
Troubleshooting method
The engine operation is not normal and the
engine trouble warning light comes on.
1. Check:
Fault code number
a. Check the fault code number displayed on
the FI diagnostic tool.
b. Identify the faulty system with the fault code.
Refer to "Self-Diagnostic Function table".
c. Identi ...
Adjusting the brake pedal free play
Adjusting the brake pedal free play
Brake pedal free play
The brake pedal free play should measure
3.5-4.5 mm (0.14-0.18 in) as
shown. Periodically check the brake
pedal free play and, if necessary, have
a Yamaha dealer adjust it.
WARNING
An incorrect brake pedal free play
in ...
Checking the spark plug cap
1. Check:
Spark plug cap resistance
Out of specification Replace.
a. Remove the spark plug cap from the spark
plug lead.
b. Connect the pocket tester ( × 1k)
to the
spark plug cap as shown.
c. Measure the spark plug cap resistance. ...