Yamaha YZF-R125 Service Manual: Installing the camshaft and rocker arms
1. Lubricate:
- Rocker arms
- Rocker arm shafts
2. Lubricate:
- Camshaft
3. Install:
- Camshaft "1"
NOTE:
Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration.
4. Install:
- Rocker arms
- Rocker arm shafts "1"
NOTE:
- Make sure that the cutout "a" in each rocker arm shaft is facing downward as shown in the illustration.
- Make sure the rocker arm shafts (intake and exhaust) are completely pushed into the cylinder head.
Checking the rocker arms and rocker arm shafts
The following procedure applies to all of the
rocker arms and rocker arm shafts.
1. Check:
Rocker arm
Damage/wear Replace.
2. Check:
Rocker arm shaft
Blue discoloration/excessive wea ...
Other materials:
Installing the cylinder head
1. Install:
Cylinder head
NOTE:
Pass the timing chain through the timing chain
cavity.
2. Tighten:
Cylinder head bolts "1"
Cylinder head bolts "2"
NOTE:
Lubricate the cylinder head bolts and washers
with engine oil.
Tighten the cylinder head bolts in the proper
tighten ...
Installing the rear brake master cylinder
1. Install:
Copper washers "1"
Brake hose "2"
Rear brake light switch "3"
WARNINGProper brake hose routing is essential to
insure
safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-33.
CAUTION:When installing the brake hose onto the
brake master ...
Checking the cylinder and piston
1. Check:
Piston wall
Cylinder wall
Vertical scratches Replace the
cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
Piston-to-cylinder clearance
a. Measure cylinder bore "C" with the cylinder
bore gauge.
NOTE:
Measure cylinder bore "C" by takin ...