Yamaha YZF-R125 Service Manual: Installing the camshaft and rocker arms

Yamaha YZF-R125 Service Manual / Engine / Camshaft / Installing the camshaft and rocker arms

1. Lubricate:

  • Rocker arms
  • Rocker arm shafts

2. Lubricate:

  • Camshaft

3. Install:

  • Camshaft "1"

NOTE:

Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration.

Installing the camshaft and rocker arms


4. Install:

  • Rocker arms
  • Rocker arm shafts "1"

NOTE:

  • Make sure that the cutout "a" in each rocker arm shaft is facing downward as shown in the illustration.
  • Make sure the rocker arm shafts (intake and exhaust) are completely pushed into the cylinder head.

Installing the camshaft and rocker arms


    Checking the rocker arms and rocker arm shafts
    The following procedure applies to all of the rocker arms and rocker arm shafts. 1. Check: Rocker arm Damage/wear Replace. 2. Check: Rocker arm shaft Blue discoloration/excessive wea ...

    Valves and valve springs
    ...

    Other materials:

    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends "b" are positioned at the axle spline groove "c". 2. Install: 2nd pinion gear "1" NO ...

    Installing the crankshaft
    1. Install: Crankshaft "1" NOTE: Install the crankshaft with the crankshaft installer pot "2", crankshaft installer bolt "3", adapter (M12) "4" and spacer (crankshaft installer) "5". CAUTION:To avoid scratching the crankshaft and to ease the installation procedure, lubricate ...

    Installing the drive chain
    1. Lubricate: Drive chain Master link 2. Install: Drive sprocket Drive sprocket retainer bolts 3. Install: Master link O-rings Master link plate Master link clip "1" CAUTION: The closed end of the master link clip must face in the direction of drive ch ...

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