Yamaha YZF-R125 Service Manual: Installing the camshaft and rocker arms

Yamaha YZF-R125 Service Manual / Engine / Camshaft / Installing the camshaft and rocker arms

1. Lubricate:

  • Rocker arms
  • Rocker arm shafts

2. Lubricate:

  • Camshaft

3. Install:

  • Camshaft "1"

NOTE:

Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration.

Installing the camshaft and rocker arms


4. Install:

  • Rocker arms
  • Rocker arm shafts "1"

NOTE:

  • Make sure that the cutout "a" in each rocker arm shaft is facing downward as shown in the illustration.
  • Make sure the rocker arm shafts (intake and exhaust) are completely pushed into the cylinder head.

Installing the camshaft and rocker arms


    Checking the rocker arms and rocker arm shafts
    The following procedure applies to all of the rocker arms and rocker arm shafts. 1. Check: Rocker arm Damage/wear Replace. 2. Check: Rocker arm shaft Blue discoloration/excessive wea ...

    Valves and valve springs
    ...

    Other materials:

    Disassembling the water pump
    1. Remove: Water pump seal "1" NOTE: Remove the water pump seal from the inside of the water pump housing "2". 2. Remove: Bearing "1" NOTE: Remove the bearing from the outside of the water pump housing "2". ...

    Adjusting the throttle cable free play
    NOTE: Prior to adjusting the throttle cable free play, the engine idling speed should be adjusted. 1. Check: Throttle cable free play "a" Out of specification →Adjust. 2. Remove: Right side panel Refer to "GENERAL CHASSIS" on page 4-1. 3. Adjust: Throttle cable f ...

    Checking the swingarm
    1. Check: Swingarm Bends/cracks/damage   Replace. 2. Check: Pivot shaft Roll the pivot shaft on a flat surface. Bends Replace. WARNINGDo not attempt to straighten a bent pivot shaft. 3. Wash: Pivot shaft Washer Swingarm adjusting collar Du ...

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