Yamaha YZF-R125 Service Manual: Installing the camshaft and rocker arms

Yamaha YZF-R125 Service Manual / Engine / Camshaft / Installing the camshaft and rocker arms

1. Lubricate:

  • Rocker arms
  • Rocker arm shafts

2. Lubricate:

  • Camshaft

3. Install:

  • Camshaft "1"

NOTE:

Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration.

Installing the camshaft and rocker arms


4. Install:

  • Rocker arms
  • Rocker arm shafts "1"

NOTE:

  • Make sure that the cutout "a" in each rocker arm shaft is facing downward as shown in the illustration.
  • Make sure the rocker arm shafts (intake and exhaust) are completely pushed into the cylinder head.

Installing the camshaft and rocker arms


    Checking the rocker arms and rocker arm shafts
    The following procedure applies to all of the rocker arms and rocker arm shafts. 1. Check: Rocker arm Damage/wear Replace. 2. Check: Rocker arm shaft Blue discoloration/excessive wea ...

    Valves and valve springs
    ...

    Other materials:

    Replacing the air filter element and cleaning the check hose
    The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element more frequently if you are riding in unusually wet or dusty areas. In addition, the air filter check hose must be ...

    Checking the swingarm
    1. Check: Swingarm Bends/cracks/damage   Replace. 2. Check: Pivot shaft Roll the pivot shaft on a flat surface. Bends Replace. WARNINGDo not attempt to straighten a bent pivot shaft. 3. Wash: Pivot shaft Washer Swingarm adjusting collar Du ...

    Checking the valve seats
    The following procedure applies to all of the valves and valve seats. 1. Eliminate: Carbon deposits (from the valve face and valve seat) 2. Check: Valve seat Pitting/wear Replace the cylinder head. 3. Measure: Valve seat width C "a" Out of specification Replace the ...

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