Yamaha YZF-R125 Service Manual: Installing the valves
The following procedure applies to all of the valves and related components.
1. Deburr:
- Valve stem end (with an oil stone)
2. Lubricate:
- Valve stem "1"
- Valve stem seal "2"
(with the recommended lubricant)
3. Install:
- Lower spring seat "1"
- Valve stem seal "2"
- Valve "3"
- Valve spring "4"
- Upper spring seat "5" (into the cylinder head)
NOTE:
- Make sure each valve is installed in its original place.
- Install the valve springs with the larger pitch "a" facing up.
b. Smaller pitch
4. Install:
- Valve cotters "1"
NOTE:
Install the valve cotters by compressing the
valve spring with the valve spring compressor
and the valve spring compressor attachment "2".
5. To secure the valve cotters onto the valve stem, lightly tap the valve tip with a soft-face hammer.
| CAUTION: Hitting the valve tip with excessive force could damage the valve. |
Checking the valve springs
The following procedure applies to all of the
valve springs.
1. Measure:
Valve spring free length "a"
Out of specification Replace the valve
spring.
2. Measure:
Compressed valve ...
Other materials:
Adjusting the clutch cable free play
1. Check:
Clutch cable free play "a"
Out of specification Adjust.
2. Adjust:
Clutch cable free play
a. Pull back the rubber cover "1"
b. Loosen the locknut "2".
c. Turn the adjusting bolt "3" in direction "a" or
"b" until the specified clutch cable free play is
obtained.
...
Checking the oil pump
1. Check:
Oil pump drive gear
Oil pump driven gear
Oil pump housing
Oil pump housing cover
Cracks/damage/wear Replace the
defective
part(s).
2. Measure:
Inner-rotor-to-outer-rotor-tip clearance "a"
Outer-rotor-to-oil-pump-housing clearance
"b"
- Oil-pump-housing-to-inn ...
Installing the camshaft and rocker arms
1. Lubricate:
Rocker arms
Rocker arm shafts
2. Lubricate:
Camshaft
3. Install:
Camshaft "1"
NOTE:
Make sure that the camshaft projections "a" and
hole "b" are positioned as shown in the illustration.
4. Install:
Rocker arms
Rocker arm shafts "1"
NOTE:
Make ...