Yamaha YZF-R125 Service Manual: Separating the crankcase

Yamaha YZF-R125 Service Manual / Engine / Crankcase / Separating the crankcase

1. Remove:

  • Crankcase bolts

NOTE:

Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown.

Separating the crankcase


A. Right crankcase

B. Left crankcase

2. Turn:

  • Shift drum segment

NOTE:

Turn the shift drum segment "1" to the position shown in the illustration. In this position, the shift drum segment teeth will not contact the crankcase during crankcase separation.

Separating the crankcase


3. Remove:

  • Right crankcase
CAUTION:

Tap on one side of the crankcase with a softface hammer. Tap only on reinforced portions of the crankcase, not on the crankcase mating surfaces. Work slowly and carefully and make sure the crankcase halves separate evenly.

    Crankcase
    ...

    Checking the crankcase
    1. Thoroughly wash the crankcase halves in a mild solvent. 2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces. 3. Check: Crankcase Cracks/damage Replace. Oil de ...

    Other materials:

    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Measure cylinder bore "C" with the cylinder bore gauge. NOTE: Measure cylinder bore "C" by takin ...

    Checking the fuel sender
    1. Drain the fuel from the fuel tank. 2. Check: Fuel sender resistance Out of specification → Replace the fuel sender. a. Connect the pocket tester ( × 10) to the fuel sender coupler as shown. Positive tester probe sky blue "1" Negative tester probe orange/white " ...

    Installing the primary drive gear and balancer gears
    1. Install: Balancer driven gear "1" Lock washer Balancer drive gear "2" Primary drive gear Washer "3" Balancer driven gear nut Primary drive gear nut NOTE: Align the punch mark "a" in the balancer drive gear "2" with the punch mark "b" in the balancer driven gear "1". ...

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