Yamaha YZF-R125 Service Manual: Installing the drive chain

Yamaha YZF-R125 Service Manual / Chassis / Chain drive / Installing the drive chain

1. Lubricate:

Drive chain
Master link

2. Install:

Drive sprocket
Drive sprocket retainer bolts

3. Install:

Master link
O-rings
Master link plate
Master link clip "1"

CAUTION:

The closed end of the master link clip must face in the direction of drive chain rotation.
Never install a new drive chain onto worn drive chain sprockets; this will dramatically shorten the drive chain's life.

NOTE:

Install the master link plate with its manufacturer mark facing outward.

Installing the drive chain

4. Install:

Drive sprocket cover

NOTE:

Be sure not to pinch the neutral switch lead when installing the drive sprocket cover.

5. Install:

Rear wheel Refer to "REAR WHEEL" on page 4-12.

6. Adjust:

Drive chain slack Refer to "ADJUSTING THE DRIVE CHAIN SLACK" on page 3-21.

CAUTION:

A drive chain that is too tight will overload the engine and other vital parts, and one that is too loose can skip and damage the swingarm or cause an accident. Therefore, keep the drive chain slack within the specified limits.

Checking the drive sprocket

1. Check: Drive sprocket More than 1/4 tooth "a" wear Replace the drive chain sprockets as a set. Bent teeth Replace the drive chain sprockets as a set. b. Correct 1. Dri ...

Engine

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Other materials:

Checking the cylinder and piston
1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Measure cylinder bore "C" with the cylinder bore gauge. NOTE: Measure cylinder bore "C" by takin ...

Supporting the motorcycle
Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A ...

Checking the crankshaft position sensor
1. Disconnect: Crankshaft position sensor coupler (from the wire harness) 2. Check: Crankshaft position sensor resistance Out of specification Replace the crankshaft position sensor/stator assembly. a. Connect the pocket tester ( × 100) to the crankshaft position sensor c ...