Yamaha YZF-R125 Service Manual: Installing the drive chain

Yamaha YZF-R125 Service Manual / Chassis / Chain drive / Installing the drive chain

1. Lubricate:

  • Drive chain
  • Master link

2. Install:

  • Drive sprocket
  • Drive sprocket retainer bolts

3. Install:

  • Master link
  • O-rings
  • Master link plate
  • Master link clip "1"

CAUTION:
  • The closed end of the master link clip must face in the direction of drive chain rotation.
  • Never install a new drive chain onto worn drive chain sprockets; this will dramatically shorten the drive chain's life.

NOTE:

Install the master link plate with its manufacturer mark facing outward.

Installing the drive chain


4. Install:

  • Drive sprocket cover

NOTE:

Be sure not to pinch the neutral switch lead when installing the drive sprocket cover.

5. Install:

  • Rear wheel Refer to "REAR WHEEL" on page 4-12.

6. Adjust:

  • Drive chain slack Refer to "ADJUSTING THE DRIVE CHAIN SLACK" on page 3-21.

CAUTION:

A drive chain that is too tight will overload the engine and other vital parts, and one that is too loose can skip and damage the swingarm or cause an accident. Therefore, keep the drive chain slack within the specified limits.

    Checking the drive sprocket
    1. Check: Drive sprocket More than 1/4 tooth "a" wear Replace the drive chain sprockets as a set. Bent teeth Replace the drive chain sprockets as a set. b. Correct 1. Dri ...

    Engine
    ...

    Other materials:

    Storage
    Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. NOTICE Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and ...

    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. Excessive noise during operation Replace the primary drive gear and clutch housing as a set ...

    Fuel
    Make sure there is sufficient gasoline in the tank. WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. Before refueling, turn off the engine and be sure that no on ...

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