Yamaha YZF-R125 Service Manual: Installing the drive chain

Yamaha YZF-R125 Service Manual / Chassis / Chain drive / Installing the drive chain

1. Lubricate:

Drive chain
Master link

2. Install:

Drive sprocket
Drive sprocket retainer bolts

3. Install:

Master link
O-rings
Master link plate
Master link clip "1"

CAUTION:

The closed end of the master link clip must face in the direction of drive chain rotation.
Never install a new drive chain onto worn drive chain sprockets; this will dramatically shorten the drive chain's life.

NOTE:

Install the master link plate with its manufacturer mark facing outward.

Installing the drive chain

4. Install:

Drive sprocket cover

NOTE:

Be sure not to pinch the neutral switch lead when installing the drive sprocket cover.

5. Install:

Rear wheel Refer to "REAR WHEEL" on page 4-12.

6. Adjust:

Drive chain slack Refer to "ADJUSTING THE DRIVE CHAIN SLACK" on page 3-21.

CAUTION:

A drive chain that is too tight will overload the engine and other vital parts, and one that is too loose can skip and damage the swingarm or cause an accident. Therefore, keep the drive chain slack within the specified limits.

Checking the drive sprocket

1. Check: Drive sprocket More than 1/4 tooth "a" wear Replace the drive chain sprockets as a set. Bent teeth Replace the drive chain sprockets as a set. b. Correct 1. Dri ...

Engine

...

Other materials:

Checking the swingarm
1. Check: Swingarm Bends/cracks/damage Replace. 2. Check: Pivot shaft Roll the pivot shaft on a flat surface. Bends Replace. WARNINGDo not attempt to straighten a bent pivot shaft. 3. Wash: Pivot shaft Washer Swingarm adjusting collar Du ...

Chain drive
Removing the drive chain 1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. NOTE: Place the vehicle on a suitable stand so that the rear wheel is elevated. ...

Installing the camshaft and rocker arms
1. Lubricate: Rocker arms Rocker arm shafts 2. Lubricate: Camshaft 3. Install: Camshaft "1" NOTE: Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration. 4. Install: Rocker arms Rocker arm shafts "1" NOTE: Make ...