Yamaha YZF-R125 Service Manual: Installing the drive chain

Yamaha YZF-R125 Service Manual / Chassis / Chain drive / Installing the drive chain

1. Lubricate:

Drive chain
Master link

2. Install:

Drive sprocket
Drive sprocket retainer bolts

3. Install:

Master link
O-rings
Master link plate
Master link clip "1"

CAUTION:

The closed end of the master link clip must face in the direction of drive chain rotation.
Never install a new drive chain onto worn drive chain sprockets; this will dramatically shorten the drive chain's life.

NOTE:

Install the master link plate with its manufacturer mark facing outward.

Installing the drive chain

4. Install:

Drive sprocket cover

NOTE:

Be sure not to pinch the neutral switch lead when installing the drive sprocket cover.

5. Install:

Rear wheel Refer to "REAR WHEEL" on page 4-12.

6. Adjust:

Drive chain slack Refer to "ADJUSTING THE DRIVE CHAIN SLACK" on page 3-21.

CAUTION:

A drive chain that is too tight will overload the engine and other vital parts, and one that is too loose can skip and damage the swingarm or cause an accident. Therefore, keep the drive chain slack within the specified limits.

Checking the drive sprocket

1. Check: Drive sprocket More than 1/4 tooth "a" wear Replace the drive chain sprockets as a set. Bent teeth Replace the drive chain sprockets as a set. b. Correct 1. Dri ...

Engine

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Other materials:

Installing the shift shaft
1. Install: Stopper lever "1" Stopper lever spring "2" NOTE: Install the stopper lever spring as shown in the illustration. Hook the ends of the stopper lever spring onto the stopper lever and the crankcase boss "3". Mesh the stopper lever with the shift drum segment assembly. ...

Checking the clutch boss
1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. Check: Pressure plate Cracks/damage Replace. Checking the clutch push lever and short clutch push ...

Checking and lubricating the cables
The following procedure applies to all of the inner and outer cables. WARNINGDamaged outer cable may cause the cable to corrode and interfere with its movement. Replace damaged outer cable and inner cables as soon as possible. 1. Check: Outer cable Damage Replace. 2 ...