Yamaha YZF-R125 Service Manual: Checking the valves and valve guides

Yamaha YZF-R125 Service Manual / Engine / Valves and valve springs / Checking the valves and valve guides

The following procedure applies to all of the valves and valve guides.

1. Measure:

  • Valve-stem-to-valve-guide clearance Out of specification Replace the
    valve guide.

Valve-stem-to-valve-guide clearance = Valve guide inside diameter "a" - Valve stem diameter "b"


Checking the valves and valve guides


2. Replace:

  • Valve guide

NOTE:

To ease valve guide removal and installation, and to maintain the correct fit, heat the cylinder head to 100 C (212 F) in an oven.

a. Remove the valve guide with the valve guide remover "1".

Checking the valves and valve guides


b. Install the new valve guide with the valve guide installer "2" and valve guide remover "1".


Checking the valves and valve guides


a. Valve guide position

c. After installing the valve guide, bore the valve guide with the valve guide reamer "3" to obtain the proper valve-stem-to-valve-guide clearance.

Checking the valves and valve guides


NOTE:

After replacing the valve guide, reface the valve seat.


3. Eliminate:

  • Carbon deposits (from the valve face and valve seat)

4. Check:

  • Valve face Pitting/wear Grind the valve
    face.
  • Valve stem end Mushroom shape or diameter larger than the body of the valve stem Replace
    the valve.

5. Measure:

  • Valve margin thickness D "a" Out of specification Replace
    the valve.

Checking the valves and valve guides


6. Measure:

  • Valve stem runout Out of specification Replace
    the valve.

NOTE:

  • When installing a new valve, always replace the valve guide.
  • If the valve is removed or replaced, always replace the valve stem seal.

Checking the valves and valve guides


    Removing the valves
    The following procedure applies to all of the valves and related components. NOTE: Before removing the internal parts of the cylinder head (e.g., valves, valve springs, valve seats), make sure th ...

    Checking the valve seats
    The following procedure applies to all of the valves and valve seats. 1. Eliminate: Carbon deposits (from the valve face and valve seat) 2. Check: Valve seat Pitting/wear Replace the ...

    Other materials:

    Identification
    Vehicle identification number The vehicle identification number "1" is stamped into the right side of the steering head pipe. Model label The model label "1" is affixed to the frame. This information will be needed to order spare parts. ...

    Installing the cylinder head
    1. Install: Cylinder head NOTE: Pass the timing chain through the timing chain cavity. 2. Tighten: Cylinder head bolts "1" Cylinder head bolts "2" NOTE: Lubricate the cylinder head bolts and washers with engine oil. Tighten the cylinder head bolts in the proper tighten ...

    Starting the engine
    In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met: The transmission is in the neutral position. The transmission is in gear with the clutch lever pulled and the sidestand up. 1. Turn the key to "ON" and make sure ...

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