Yamaha YZF-R125 Service Manual
- General information
- Specifications
- Engine specifications
- Chassis specifications
- Electrical specifications
- Tightening torques
- Lubrication points and lubricant types
- Lubrication system chart and diagrams
- Cooling system diagrams
- Cable routing
- Periodic checks and adjustments
- Chassis
- General chassis
- Front wheel
- Rear wheel
- Front brake
- Rear brake
- Handlebars
- Front fork
- Steering head
- Rear shock absorber assembly
- Swingarm
- Chain drive
- Engine
- Engine removal
- Cylinder head
- Camshaft
- Valves and valve springs
- Cylinder and piston
- Generator and starter clutch
- Electric starter
- Clutch
- Oil pump
- Shift shaft
- Balancer gear
- Crankcase
- Crankshaft
- Transmission
- Cooling system
- Fuel system
- Electrical system
- Ignition system
- Electric starting system
- Charging system
- Lighting system
- Signaling system
- Cooling system
- Fuel injection system
- Fuel pump system
- Electrical components
- Troubleshooting
Identification numbers
Record the key identification number,
vehicle identification number and model
label information in the spaces provided
below for assistance when
ordering spare parts from a Yamaha
dealer or ...
General information
NOTICEThis manual was produced by MBK Industrie.
primarily for use by Yamaha dealers and their qualified
mechanics. It is not possible to include all the knowledge of a mechanic
in o ...
Other materials:
Removing the valves
The following procedure applies to all of the
valves and related components.
NOTE:
Before removing the internal parts of the cylinder
head (e.g., valves, valve springs, valve seats),
make sure the valves properly seal.
1. Check:
Valve sealing
Leakage at the valve seat Check
the valve
...
Checking the piston pin
1. Check:
Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication system.
2. Measure:
Piston pin outside diameter "a"
Out of specification Replace
the piston pin.
3. Measure:
Piston pin bore diameter "b"
Out of specifica ...
Installing the front brake caliper
1. Install:
Brake caliper "1"
(temporarily)
Copper washers "2"
Brake hose "3"
Brake hose union bolt "4"
WARNINGProper brake hose routing is essential to
insure
safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-33.
CAUTION:
Install the brake ...