Yamaha YZF-R125 Service Manual: Introduction

Yamaha YZF-R125 Service Manual / Chassis / Front brake / Introduction

WARNING

Disc brake components rarely require disassembly.

Therefore, always follow these preventive measures:

Never disassemble brake components unless absolutely necessary.
If any connection on the hydraulic brake system is disconnected, the entire brake system must be disassembled, drained, cleaned, properly filled, and bled after reassembly.
Never use solvents on internal brake components.
Use only clean or new brake fluid for cleaning brake components.
Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately.
Avoid brake fluid coming into contact with the eyes as it can cause serious injury.
FIRST AID FOR BRAKE FLUID ENTERING THE EYES:
Flush with water for 15 minutes and get immediate medical attention.

Checking the front brake disc

1. Remove: Front wheel Refer to "FRONT WHEEL" on page 4-6. 2. Check: Brake disc Damage/galling Replace. 3. Measure: Brake disc deflection Out of specification Correct the b ...

Other materials:

Disassembling the front wheel
1. Remove: Oil seal Wheel bearings a. Clean the surface of the front wheel hub. b. Remove the oil seal "1" with a flat-head screwdriver. NOTE: To prevent damaging the wheel, place a rag "2" between the screwdriver and the wheel surface. c. Remove the wheel bearings "3" with a ge ...

Checking the bulbs and bulb sockets
NOTE: Do not check any of the lights that use LEDs. Check each bulb and bulb socket for damage or wear, proper connections, and also for continuity between the terminals. Damage/wear Repair or replace the bulb, bulb socket or both. Improperly connected Properly connect. No c ...

Faulty clutch
Clutch slips 1. Clutch Improperly assembled clutch Improperly adjusted clutch cable Loose or fatigued clutch spring Worn friction plate Worn clutch plate 2. Engine oil Incorrect oil level Incorrect oil viscosity (low) Deteriorated oil Clutch drags 1. Clutch Unevenly t ...