Yamaha YZF-R125 Service Manual: Introduction

WARNING

Disc brake components rarely require disassembly.

Therefore, always follow these preventive measures:

  • Never disassemble brake components unless absolutely necessary.
  • If any connection on the hydraulic brake system is disconnected, the entire brake system must be disassembled, drained, cleaned, properly filled, and bled after reassembly.
  • Never use solvents on internal brake components.
  • Use only clean or new brake fluid for cleaning brake components.
  • Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately.
  • Avoid brake fluid coming into contact with the eyes as it can cause serious injury.
  • FIRST AID FOR BRAKE FLUID ENTERING THE EYES:
  • Flush with water for 15 minutes and get immediate medical attention.
    Front brake
    ...

    Checking the front brake disc
    1. Remove: Front wheel Refer to "FRONT WHEEL" on page 4-6. 2. Check: Brake disc Damage/galling Replace. 3. Measure: Brake disc deflection Out of specification Correct the b ...

    Other materials:

    Periodic maintenance and lubrication chart
    NOTE: The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk s ...

    Installing the water pump
    1. Install: Water pump assembly "1" O-rings "2" NOTE: Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt. Lubricate the O-rings with a thin coat of lithiumsoap- based grease. 2. Fill: Cooling system (with the specified amou ...

    Chassis tightening torques
    NOTE: First, tighten the lower ring nut to approximately 48 Nm (4.8 m.kg, 35 ft.lb) with a torque wrench, then loosen the lower ring nut completely. Retighten the lower ring nut to 13 Nm (1.3 m.kg, 9.4 ft.lb) with a torque wrench. ...

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