Yamaha YZF-R125 Service Manual: Jumps out of gear

Shift shaft

  • Incorrect shift pedal position
  • Improperly returned stopper lever

Shift forks

  • Worn shift fork

Shift drum

  • Incorrect axial play
  • Worn shift drum groove

Transmission

  • Worn gear dog
    Shift pedal does not move
    Shift shaft Improperly adjusted shift rod Bent shift shaft Shift drum and shift forks Foreign object in a shift drum groove Seized shift fork Bent shift fork guide bar Transmission ...

    Faulty clutch
    Clutch slips 1. Clutch Improperly assembled clutch Improperly adjusted clutch cable Loose or fatigued clutch spring Worn friction plate Worn clutch plate 2. Engine oil Incorrect oi ...

    Other materials:

    Checking the friction plates
    The following procedure applies to all of the friction plates. 1. Check: Friction plate Damage/wear Replace the friction plates as a set. 2. Measure: Friction plate thickness Out of specification Replace the friction plates as a set. NOTE: Measure the friction plate ...

    Checking the condition of the bulbs
    The following procedure applies to all of the bulbs. 1. Remove: Bulb WARNINGSince the headlight bulbs get extremely hot, keep flammable products and your hands away from them until they have cooled down. CAUTION: Be sure to hold the socket firmly when re ...

    Checking the rocker arms and rocker arm shafts
    The following procedure applies to all of the rocker arms and rocker arm shafts. 1. Check: Rocker arm Damage/wear Replace. 2. Check: Rocker arm shaft Blue discoloration/excessive wear/pitting/ scratches  Replace or check the lubrication system. 3. Measure: Rocke ...

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