Troubleshooting details
Circuit diagramChecking the starter motor
1. Check:
Commutator
Dirt Clean with 600 grit
sandpaper.
2. Measure:
Commutator diameter "a"
Out of specification Replace
the starter
motor.
3. Measure:
Mica undercut "a"
Out of specification Scrape
the mica to the
proper measurement with a hacksaw blade
...
Checking the swingarm
1. Check:
Swingarm
Bends/cracks/damage
Replace.
2. Check:
Pivot shaft
Roll the pivot shaft on a flat surface.
Bends Replace.
WARNINGDo not attempt to straighten a bent pivot
shaft.
3. Wash:
Pivot shaft
Washer
Swingarm adjusting collar
Du ...
Removing the primary drive gear and balancer gears
1. Loosen:
Primary drive gear nut "1"
NOTE:
Place the aluminum plate "a" between the balancer
drive gear "2" and the balancer driven
gear "3", and then loosen the primary drive gear
nut.
2. Straighten the lock washer tab.
3. Loosen:
Balancer driven gear nut "1"
NOTE:
Place ...