Yamaha YZF-R125 Service Manual: Checking the connections

Check the leads, couplers, and connectors for stains, rust, moisture, etc.

1. Disconnect:

  • Lead
  • Coupler
  • Connector

2. Check:

  • Lead
  • Coupler
  • Connector

Moisture → Dry with an air blower.

Rust/stains → Connect and disconnect several times.

Checking the connections


3. Check:

  • All connections

Loose connection  →  Connect properly.

NOTE:

If the pin "1" on the terminal is flattened, bend it up.

Checking the connections


4. Connect:

  • Lead
  • Coupler
  • Connector

NOTE:

Make sure all connections are tight.

5. Check:

  • Continuity (with the pocket tester)

NOTE:

If there is no continuity, clean the terminals.

When checking the wire harness, perform steps (1) to (3).

As a quick remedy, use a contact revitalizer available at most part stores.

Checking the connections


    Circlips
    Before reassembly, check all circlips carefully and replace damaged or distorted circlips. Always replace piston pin clips after one use. When installing a circlip "1", make sure the sharp-edged ...

    Special tools
    The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriat ...

    Other materials:

    Replacing the front brake pads
    NOTE: When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper. 1. Measure: Brake pad wear limit "a" Out of specification Replace the brake pads as a set. 2. Install: Brake pad support Brake pad spring Brake pads ...

    Checking the condition of the bulbs
    The following procedure applies to all of the bulbs. 1. Remove: Bulb WARNINGSince the headlight bulbs get extremely hot, keep flammable products and your hands away from them until they have cooled down. CAUTION: Be sure to hold the socket firmly when re ...

    Checking the crankshaft
    1. Measure: Crankshaft runout Out of specification Replace the crankshaft, bearing or both. NOTE: Turn the crankshaft slowly. 2. Measure: Big end side clearance Out of specification Replace the crankshaft. 3. Measure: Crankshaft width Out of specification&nbs ...

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