Yamaha YZF-R125 Service Manual: Checking the connections

Check the leads, couplers, and connectors for stains, rust, moisture, etc.

1. Disconnect:

  • Lead
  • Coupler
  • Connector

2. Check:

  • Lead
  • Coupler
  • Connector

Moisture → Dry with an air blower.

Rust/stains → Connect and disconnect several times.

Checking the connections


3. Check:

  • All connections

Loose connection  →  Connect properly.

NOTE:

If the pin "1" on the terminal is flattened, bend it up.

Checking the connections


4. Connect:

  • Lead
  • Coupler
  • Connector

NOTE:

Make sure all connections are tight.

5. Check:

  • Continuity (with the pocket tester)

NOTE:

If there is no continuity, clean the terminals.

When checking the wire harness, perform steps (1) to (3).

As a quick remedy, use a contact revitalizer available at most part stores.

Checking the connections


    Circlips
    Before reassembly, check all circlips carefully and replace damaged or distorted circlips. Always replace piston pin clips after one use. When installing a circlip "1", make sure the sharp-edged ...

    Special tools
    The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriat ...

    Other materials:

    Chassis tightening torques
    NOTE: First, tighten the lower ring nut to approximately 48 Nm (4.8 m.kg, 35 ft.lb) with a torque wrench, then loosen the lower ring nut completely. Retighten the lower ring nut to 13 Nm (1.3 m.kg, 9.4 ft.lb) with a torque wrench. ...

    Checking the fuses
    The following procedure applies to all of the fuses. CAUTION:To avoid a short circuit, always turn the main switch to "OFF" when checking or replacing a fuse. 1. Remove: Rider seat Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Fuse a. Connect the pocket te ...

    Coolant
    The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. To check the coolant level Place the vehicle on a level surface and hold it in an upright position. TIP ...

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