Yamaha YZF-R125 Service Manual: Checking the connections

Check the leads, couplers, and connectors for stains, rust, moisture, etc.

1. Disconnect:

  • Lead
  • Coupler
  • Connector

2. Check:

  • Lead
  • Coupler
  • Connector

Moisture → Dry with an air blower.

Rust/stains → Connect and disconnect several times.

Checking the connections


3. Check:

  • All connections

Loose connection  →  Connect properly.

NOTE:

If the pin "1" on the terminal is flattened, bend it up.

Checking the connections


4. Connect:

  • Lead
  • Coupler
  • Connector

NOTE:

Make sure all connections are tight.

5. Check:

  • Continuity (with the pocket tester)

NOTE:

If there is no continuity, clean the terminals.

When checking the wire harness, perform steps (1) to (3).

As a quick remedy, use a contact revitalizer available at most part stores.

Checking the connections


    Circlips
    Before reassembly, check all circlips carefully and replace damaged or distorted circlips. Always replace piston pin clips after one use. When installing a circlip "1", make sure the sharp-edged ...

    Special tools
    The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriat ...

    Other materials:

    Installing the front wheel (disc)
    1. Install: Front brake disc NOTE: Be sure to install the front brake disc with the arrow mark "a" on the disc facing out. Tighten the brake disc bolts in stages and in a crisscross pattern. 2. Check: Front brake disc Refer to "CHECKING THE FRONT BRAKE DISC" on page 4 ...

    Fuel tank cap
    Fuel tank cap Fuel tank cap lock cover Unlock. To remove the fuel tank cap Open the fuel tank cap lock cover. Insert the key into the lock and turn it 1/4 turn counterclockwise. The lock will be released and the fuel tank cap can be removed. To install the fuel tank ca ...

    Replacing the headlight bulbs
    The following procedure applies to the low beam headlight bulb. 1. Remove: Headlight bulb cover "1" 2. Remove: Headlight bulb holder "1" 3. Remove: Headlight bulb "1" WARNINGSince the headlight bulb gets extremely hot, keep flammable products and your ...

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