
1. Main switch
2. Clutch switch
3. Front brake light switch
4. Ignition coil
5. Throttle body sensor assembly (intake air pressure sensor, intake air temperature sensor, throttle position sensor)
6. FID (fast idle solenoid)
7. Rectifier/regulator
8. Lean angle sensor
9. Starting circuit cut-off relay
10.Turn signal relay
11.Radiator fan motor relay
12.Headlight relay
13.ECU (engine control unit)
14.Fuse box
15.Starter relay
16.Battery
17.Rear brake light switch
18.Sidestand switch
19.Neutral switch
20.Crankshaft position sensor
21.Coolant temperature sensor
22.Speed sensor
23.Radiator fan
24.Horn
Troubleshooting
Checking the switchesOverheating
Engine
1. Clogged coolant passages
Cylinder head and piston
Heavy carbon buildup
2. Engine oil
Incorrect oil level
Incorrect oil viscosity
Inferior oil quality
Cooling system
1. Coolant
Low coolant level
2. Radiator
Damaged or leaking radiator
Faulty radiator cap
...
Assembling the crankcase
1. Thoroughly clean all the gasket mating surfaces
and crankcase mating surfaces.
2. Apply:
Sealant
(onto the crankcase mating surfaces)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
3. Install:
Right crankcase
NOTE:
Turn the shift drum segment ...
Checking the relays
Check each switch for continuity with the pocket
tester. If the continuity reading is incorrect, replace
the relay.
1. Disconnect the relay from the wire harness.
2. Connect the pocket tester ( × 1) and battery
(12 V) to the relay terminal as shown.
Check the relay operation.
Out ...