Yamaha YZF-R125 Service Manual: Periodic checks and adjustments

Yamaha YZF-R125 Service Manual / Periodic checks and adjustments

Cable routing
Front brake light switch lead Right handlebar switch lead Throttle cable Main switch Clutch cable Clutch switch lead Left handlebar switch lead Sub-wire harness Horn Speed sen ...

Periodic maintenance
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Other materials:

Assembling the main axle and drive axle
1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends "b" are positioned at the axle spline groove "c". 2. Install: 2nd pinion gear "1" NO ...

Checking the primary driven gear
1. Check: Primary driven gear "1" Damage/wear Replace the primary drive gear and clutch housing as a set. Excessive noise during operation  Replace the primary drive gear and clutch housing as a set. ...

Checking the timing chain tensioner
1. Check: Timing chain tensioner Cracks/damage/rough movement Replace. a. Lightly press the timing chain tensioner rod into the timing chain tensioner housing by hand. NOTE: While pressing the timing chain tensioner rod, wind it clockwise with a thin screwdriver "1" until it stops. b. ...

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