The following procedure applies to all of the inner and outer cables.
WARNING Damaged outer cable may cause the cable to corrode and interfere with its movement. Replace damaged outer cable and inner cables as soon as possible. |
1. Check:
2. Check:
NOTE:
Hold the cable end upright and pour a few drops of lubricant into the cable sheath or use a suitable lubricating device.
Lubricating the clutch lever
Lubricate the pivoting point and metal-to-metal
moving parts of the lever.
Lubricating the brake lever
Lubricate the pivoting point and metal-to-metal
moving parts of the lever.
Lubricating the pedals
Lubricate the pivoting point and metal-to-metal
moving parts of the pedals.
Lubricating the sidestand
Lubricate the pivoting point and metal-to-metal
moving parts of the sidestand.
Lubricating the rear suspension
Lubricate the pivoting point and metal-to-metal
moving parts of the rear suspension.
Separating the crankcase
1. Remove:
Crankcase bolts
NOTE:
Loosen each bolt 1/4 of a turn at a time, in stages
and in the proper sequence as shown.
A. Right crankcase
B. Left crankcase
2. Turn:
Shift drum segment
NOTE:
Turn the shift drum segment "1" to the position
shown in the illustration. In this ...
Troubleshooting charts
Starting problems or poor engine performance
Starting problems or poor engine performance
Engine overheating
WARNING
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be ...
Preparation for removal and disassembly
1. Before removal and disassembly, remove all
dirt, mud, dust and foreign material.
2. Use only the proper tools and cleaning equipment.
Refer to "SPECIAL TOOLS" on page 1-8.
3. When disassembling, always keep mated
parts together. This includes gears, cylinders,
pistons and other part ...