1. Remove:
2. Start the engine, warm it up for several minutes, and then turn it off.
3. Place a container under the engine oil drain bolt.
4. Install:
5. Remove:
6. Drain:
7. If the oil filter element is also to be replaced, perform the following procedure.
a. Remove the oil filter element cover "1" and oil filter element "2".
b. Install the new O-ring "3".
c. Install the new oil filter element and the oil filter
element cover.
8. Check:
9. Install:
10.Fill:
11.Install:
12.Start the engine, warm it up for several minutes, and then turn it off.
13.Check:
14.Check:
15.Check:
a. Slightly loosen the oil check bolt "1".
b. Start the engine and keep it idling until engine oil starts to seep from the oil check bolt. If no engine oil comes out after one minute, turn the engine off so that it will not seize.
c. Check the engine oil passages, the oil filter element and the oil pump for damage or leakage.
Refer to "OIL PUMP" on page 5-47.
d. Start the engine after solving the problem(s) and check the engine oil pressure again.
e. Tighten the oil check bolt to specification.
16.Install:
Lubrication diagrams
Clutch push lever
Main axle
Drive axle
Crankshaft
Oil filter
Oil pump assembly
Oil strainer
To cylinder head
Camshaft
Crankshaft
Main axle
Drive axle
...
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the brake master cylinder holder
with the punch mark "b" on the handlebar.
First, tighten the front bo ...
Troubleshooting
Any of the following fail to light: turn signal lights, brake light or
indicator lights.
The horn fails to sound.
The fuel gauge fails to operate.
The speedometer fails to operate.
NOTE:
Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
3. Left upper ...