1. Remove:
2. Start the engine, warm it up for several minutes, and then turn it off.
3. Place a container under the engine oil drain bolt.
4. Install:
5. Remove:
6. Drain:
7. If the oil filter element is also to be replaced, perform the following procedure.
a. Remove the oil filter element cover "1" and oil filter element "2".
b. Install the new O-ring "3".
c. Install the new oil filter element and the oil filter
element cover.
8. Check:
9. Install:
10.Fill:
11.Install:
12.Start the engine, warm it up for several minutes, and then turn it off.
13.Check:
14.Check:
15.Check:
a. Slightly loosen the oil check bolt "1".
b. Start the engine and keep it idling until engine oil starts to seep from the oil check bolt. If no engine oil comes out after one minute, turn the engine off so that it will not seize.
c. Check the engine oil passages, the oil filter element and the oil pump for damage or leakage.
Refer to "OIL PUMP" on page 5-47.
d. Start the engine after solving the problem(s) and check the engine oil pressure again.
e. Tighten the oil check bolt to specification.
16.Install:
Installing the cylinder head
1. Install:
Cylinder head
NOTE:
Pass the timing chain through the timing chain
cavity.
2. Tighten:
Cylinder head bolts "1"
Cylinder head bolts "2"
NOTE:
Lubricate the cylinder head bolts and washers
with engine oil.
Tighten the cylinder head bolts in the proper
tighten ...
Installing the throttle body
1. Install:
Throttle body joint clamps
NOTE:
Align the projections "a" on the throttle body joint
with the slot "b" in each throttle body joint clamp.
2. Install:
Throttle body joint
NOTE:
Align the projection "a" on the throttle body joint
with the slot "b" in the intake mani ...
Installing the shift shaft
1. Install:
Stopper lever "1"
Stopper lever spring "2"
NOTE:
Install the stopper lever spring as shown in the
illustration.
Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "3".
Mesh the stopper lever with the shift drum segment
assembly. ...