1. Remove:
2. Start the engine, warm it up for several minutes, and then turn it off.
3. Place a container under the engine oil drain bolt.
4. Install:
5. Remove:
6. Drain:
7. If the oil filter element is also to be replaced, perform the following procedure.
a. Remove the oil filter element cover "1" and oil filter element "2".
b. Install the new O-ring "3".
c. Install the new oil filter element and the oil filter
element cover.
8. Check:
9. Install:
10.Fill:
11.Install:
12.Start the engine, warm it up for several minutes, and then turn it off.
13.Check:
14.Check:
15.Check:
a. Slightly loosen the oil check bolt "1".
b. Start the engine and keep it idling until engine oil starts to seep from the oil check bolt. If no engine oil comes out after one minute, turn the engine off so that it will not seize.
c. Check the engine oil passages, the oil filter element and the oil pump for damage or leakage.
Refer to "OIL PUMP" on page 5-47.
d. Start the engine after solving the problem(s) and check the engine oil pressure again.
e. Tighten the oil check bolt to specification.
16.Install:
Checking the cylinder and piston
1. Check:
Piston wall
Cylinder wall
Vertical scratches Replace the
cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
Piston-to-cylinder clearance
a. Measure cylinder bore "C" with the cylinder
bore gauge.
NOTE:
Measure cylinder bore "C" by takin ...
Air induction system
1. Air induction system hose (air filter case to
reed valve assembly)
2. Air induction system reed valve assembly
3. Air induction system hose (reed valve
assembly to exhaust pipe)
Checking the air induction system
Air injection
The air induction system burns unburned exhaust
gases b ...
Adjusting the drive chain slack
NOTE:
The drive chain slack must be checked at the
tightest point on the chain.
CAUTION:A drive chain that is too tight will
overload
the engine and other vital parts, and one that
is too loose can skip and damage the swingarm
or cause an accident. Therefore, keep
the drive ...