1. Check:
Clutch cable free play "a"
Out of specification Adjust.
2. Adjust:
a. Pull back the rubber cover "1" b. Loosen the locknut "2".
c. Turn the adjusting bolt "3" in direction "a" or
"b" until the specified clutch cable free play is
obtained.
d. Tighten the locknut.
e. Place the rubber cover in its original position.
NOTE:
If the specified clutch cable free play cannot be obtained on the handlebar end of the cable, use the adjusting nut on the engine end.
3. Remove:
a. Loosen the locknut "1".
b. Turn the adjusting nut "2" in direction "a" or "b"
until the specified clutch cable free play is obtained.
c. Tighten the locknut.
4. Install:
Installing the shift forks and shift drum assembly
1. Install:
Shift fork-L "1"
Shift fork-C "2"
Shift fork-R "3"
Shift drum assembly "4"
Springs
Shift fork guide bar "5"
NOTE:
The embossed marks on the shift forks should
face towards the right side of the engine and be
in the following sequence: "R", "C", "L".
2. Check:
Tr ...
Checking the transmission
1. Measure:
Main axle runout
(with a centering device and dial gauge "1")
Out of specification Replace
the main axle.
2. Measure:
Drive axle runout
(with a centering device and dial gauge "1")
Out of specification Replace
the drive axle.
3. Check:
Transmiss ...
Installing the crankshaft
1. Install:
Crankshaft "1"
NOTE:
Install the crankshaft with the crankshaft installer
pot "2", crankshaft installer bolt "3", adapter
(M12) "4" and spacer (crankshaft installer) "5".
CAUTION:To avoid scratching the crankshaft and to
ease the installation procedure, lubricate ...