NOTE:
There is a check hose "1" at the bottom of the air filter case. If dust and/or water collects in this hose, clean the air filter element and air filter case.

1. Remove:
2. Remove:
3. Remove:

4. Clean:

5. Check:
Replace.6. Install:
| CAUTION: Never operate the engine without the air filter element installed. Unfiltered air will cause rapid wear of engine parts and may damage the engine. Operating the engine without the air filter element will also affect throttle body tuning, leading to poor engine performance and possible overheating. |
NOTE:
Make sure the air filter element is properly installed in the air filter case.
7. Install:
Adjusting the clutch cable free play
Checking the throttle body joint and air filter case jointAssembling the crankcase
1. Thoroughly clean all the gasket mating surfaces
and crankcase mating surfaces.
2. Apply:
Sealant
(onto the crankcase mating surfaces)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
3. Install:
Right crankcase
NOTE:
Turn the shift drum segment ...
Checking the shift shaft
1. Check:
Shift shaft
Bends/damage/wear Replace.
Shift shaft spring
Damage/wear Replace.
Checking the stopper lever
1. Check:
Stopper lever
Bends/damage Replace.
Roller turns roughly Replace
the stopper
lever.
Stopper lever spring
Damage/wear Replace.
...
Starting the engine
In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
The transmission is in the neutral
position.
The transmission is in gear with
the clutch lever pulled and the sidestand
up.
1. Turn the key to "ON" and make
sure ...