NOTE:
There is a check hose "1" at the bottom of the air filter case. If dust and/or water collects in this hose, clean the air filter element and air filter case.

1. Remove:
2. Remove:
3. Remove:

4. Clean:

5. Check:
Replace.6. Install:
| CAUTION: Never operate the engine without the air filter element installed. Unfiltered air will cause rapid wear of engine parts and may damage the engine. Operating the engine without the air filter element will also affect throttle body tuning, leading to poor engine performance and possible overheating. |
NOTE:
Make sure the air filter element is properly installed in the air filter case.
7. Install:
Adjusting the clutch cable free play
Checking the throttle body joint and air filter case jointChecking the thermostat
1. Check:
Thermostat
Does not open at 80.5-83.5 C (176.9-182.3
F) Replace.
a. Suspend the thermostat "1" in a container "2"
filled with water.
b. Slowly heat the water "3".
c. Place a thermometer "4" in the water.
d. While stirring the water, observe the thermostat
and th ...
Removing the primary drive gear and balancer gears
1. Loosen:
Primary drive gear nut "1"
NOTE:
Place the aluminum plate "a" between the balancer
drive gear "2" and the balancer driven
gear "3", and then loosen the primary drive gear
nut.
2. Straighten the lock washer tab.
3. Loosen:
Balancer driven gear nut "1"
NOTE:
Place ...
Removing the swingarm
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle
so that there is
no danger of it falling over.
NOTE:
Place the vehicle on a suitable stand so that the
rear wheel is elevated.
2. Measure:
Swingarm side play
Swingarm vertical movement
a. Me ...