NOTE:
There is a check hose "1" at the bottom of the air filter case. If dust and/or water collects in this hose, clean the air filter element and air filter case.

1. Remove:
2. Remove:
3. Remove:

4. Clean:

5. Check:
Replace.6. Install:
| CAUTION: Never operate the engine without the air filter element installed. Unfiltered air will cause rapid wear of engine parts and may damage the engine. Operating the engine without the air filter element will also affect throttle body tuning, leading to poor engine performance and possible overheating. |
NOTE:
Make sure the air filter element is properly installed in the air filter case.
7. Install:
Adjusting the clutch cable free play
Checking the throttle body joint and air filter case jointInstalling the valves
The following procedure applies to all of the
valves and related components.
1. Deburr:
Valve stem end
(with an oil stone)
2. Lubricate:
Valve stem "1"
Valve stem seal "2"
(with the recommended lubricant)
3. Install:
Lower spring seat "1"
Valve stem seal "2"
V ...
Checking the drive chain
1. Measure:
15-link section "a" of the drive chain
Out of specification Replace the drive
chain.
a. Measure the length "a" between the inner
sides of the pins and the length "b" between
the outer sides of the pins on a 15-link section
of the drive chain as shown in the illustration.
...
VInstalling the handlebars
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle so that there
is
no danger of it falling over.
2. Install:
Front brake master cylinder "1"
Front brake master cylinder holder "2"
Front brake light switch
NOTE:
Install the brake master cyl ...