Yamaha YZF-R125 Service Manual: Checking the cooling system

1. Remove:

  • Side covers
  • Upper side cowlings Refer to "GENERAL CHASSIS" on page 4-1.

2. Check:

  • Radiator "1"
  • Radiator inlet hose "2"
  • Radiator outlet hose "3"

Coolant reservoir hose "4"

Water pump breather hose "5" Cracks/damage → Replace.

Refer to "RADIATOR" on page 6-1.

Checking the cooling system


3. Install:

  • Upper side cowlings
  • Side covers Refer to "GENERAL CHASSIS" on page 4-1.
    Checking the coolant level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Coolant level The coolant level should be between the max ...

    Changing the coolant
    1. Remove: Lower side cowlings Refer to "GENERAL CHASSIS" on page 4-1. 2. Remove: Radiator cap "1" WARNINGA hot radiator is under pressure. Therefore, do not remove t ...

    Other materials:

    Checking the horn
    1. Check: Horn resistance Out of specification Replace. a. Disconnect the horn connectors from the horn terminals. b. Connect the pocket tester ( × 1) to the horn terminals. Positive tester probe horn terminal "1" Negative tester probe horn terminal "2" c. Measure t ...

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

    Installing the cylinder head
    1. Install: Cylinder head NOTE: Pass the timing chain through the timing chain cavity. 2. Tighten: Cylinder head bolts "1" Cylinder head bolts "2" NOTE: Lubricate the cylinder head bolts and washers with engine oil. Tighten the cylinder head bolts in the proper tighten ...

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